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UNITED STATES

SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549

FORM 10-K

ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE

SECURITIES EXCHANGE ACT OF 1934

For the fiscal year endedAnnual Report Pursuant to Section 13 or 15(d) of the
Securities Exchange Act of 1934

FOR THE YEAR ENDED  DECEMBER 31, 20042005

Commission file number number: 1-1463

UNION CARBIDE CORPORATION

(Exact name of registrant as specified in its charter)

New York

13-1421730

(State or other jurisdiction of
incorporation or organization)

(I.R.S. Employer Identification No.)

400 West Sam Houston Parkway South,  Houston, Texas  77042

(Address of principal executive offices)                          (Zip Code)

Registrant'sRegistrant’s telephone number, including area code:713-978-2016

Securities registered pursuant to Section 12(b) of the Act:  None

Securities registered pursuant to Section 12(g) of the Act:  None

Indicate by check mark if the registrant is a well-known seasoned issuer, as defined in Rule 405 of the Securities Act.

o  Yes    ý No

Indicate by check mark if the registrant is not required to file reports pursuant to Section 13 or Section 15(d) of the Act.

o  Yes    ý  No

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes 

ý    No o  Yes    o  No

Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, (as definedor a non-accelerated filer. See definition of “accelerated filer and large accelerated filer” in Rule 12b-2 of the Act). Yes o    No ýExhange Act. (Check one):

Large accelerated filer o                                          Accelerated filer o                                          Non-accelerated filer

ý

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Act).

o  Yes    ý  No

At February 18, 2005,21, 2006, 1,000 shares of common stock were outstanding, all of which were held by the registrant'sregistrant’s parent, The Dow Chemical Company.

The registrant meets the conditions set forth in General Instructions I(1)(a) and (b) for Form 10-K and is therefore filing this form with a reduced disclosure format.

Documents Incorporated by Reference

None






Union Carbide Corporation

ANNUAL REPORT ON FORM 10-K

For the Fiscal Year Ended December 31, 2004

2005

TABLE OF CONTENTS

PART I



Page
Item 1.

PART I

Business.

3

Item 2.

Properties.4

Item 3.1.

Business

Legal Proceedings.5

3

Item 1A.

Risk Factors

4

Item 1B.

Unresolved Staff Comments

5

Item 2.

Properties

6

Item 3.

Legal Proceedings

6

Item 4.

Submission of Matters to a Vote of Security Holders.Holders

8


PART II


PART II

8

Item 5.



Market for Registrant'sRegistrant’s Common Equity, Related Stockholder Matters and Issuer Purchases of Equity Securities.Securities



8

Item 6.

Selected Financial Data.Data

8

Item 7.

Management's

Management’s Discussion and Analysis of Financial Condition and Results of Operation.Operation

9

Item 7A.

Quantitative and Qualitative Disclosures About Market Risk.Risk

18

Item 8.

Financial Statements and Supplementary Data.Data

19

Item 9.

Changes in and Disagreements With Accountants on Accounting and Financial Disclosure.Disclosure

46

Item 9A.

Controls and Procedures.Procedures

46

Item 9B.

Other Information

Other Information.

46


PART III


PART III

46

Item 10.



Directors and Executive Officers of the Registrant.Registrant



46

Item 11.

Executive Compensation

Executive Compensation.

46

Item 12.

Security Ownership of Certain Beneficial Owners and Management.Management and Related Stockholder Matters

46

Item 13.

Certain Relationships and Related Transactions.Transactions

46

Item 14.

Principal AccountantAccounting Fees and Services.Services

46


PART IV


PART IV

47

Item 15.



Exhibits, and Financial Statement Schedules.Schedules



47


SIGNATURES



66

SIGNATURES

67




PART I

ITEM 1.  BUSINESS.

Union Carbide Corporation (the "Corporation"“Corporation” or "UCC"“UCC”) is a chemicals and polymers company. In addition to its consolidated operations, the Corporation participates in partnerships and joint ventures (together, "nonconsolidated affiliates"“nonconsolidated affiliates”). Since February 6, 2001, the Corporation has been a wholly owned subsidiary of The Dow Chemical Company ("Dow"(“Dow”) as a consequence of the Corporation merging with a wholly owned subsidiary of Dow effective that date (the "merger" or "Dow merger").date. Except as otherwise indicated by the context, the terms "Corporation"“Corporation” or "UCC"“UCC” as used herein mean Union Carbide Corporation and its consolidated subsidiaries.

Dow conducts its worldwide operations through global businesses. The Corporation'sCorporation’s business activities comprise components of Dow'sDow’s global businesses rather than stand-alone operations. In order to simplify the customer interface process, the Corporation sells its products to Dow at market-based prices, in accordance with Dow's longstandingDow’s long-standing intercompany pricing policy. The following is a description of the Corporation'sCorporation’s principal products.

Ethylene Oxide/Ethylene Glycol—ethylene oxide, a chemical intermediate primarily used in the manufacture of ethylene glycol, polyethylene glycol, glycol ethers, ethanolamines, surfactants and other performance chemicals and polymers; di- and triethylene glycol, used in a variety of applications, including boat construction, shoe manufacturing, natural gas-drying and other moisture-removing applications and plasticizers for safety glasses; and tetraethylene glycol, used predominantly in the production of plasticizers for automotive windows. Ethylene glycol is used extensively in the production of polyester fiber, resin and film, automotive antifreeze and engine coolants, and aircraft anti-icing and deicing fluids.

Industrial Chemicals and Polymers—broad range of products for specialty applications, including pharmaceutical, animal food supplements, personal care, industrial and household cleaning, coatings for beverage and food cans, industrial coatings and many other industrial uses. Product lines include acrolein and derivatives, CARBOWAXCARBOWAX™ polyethylene glycols and methoxypolyethylene glycols, solution vinyl resins, specialty ketones, TERGITOLTERGITOL™ and TRITONTRITON™ surfactants, UCARTHERMUCARTHERM™ heat transfer fluids, UCARUCAR™ deicing fluids and UCONUCON™ fluids.

Organic Intermediates, Solvents, &and Monomers—includes oxo aldehydes, acids and alcohols, used as chemical intermediates and industrial solvents and in herbicides, plasticizers, paint dryers, jet-turbine lubricants, lube oil additives, perfumes,  and food and feed preservatives; esters, which serve as solvents in industrial coatings and printing inks and in the manufacturing processes for pharmaceuticals and polymers; vinyl acetate monomer, a building block for the manufacture of a variety of polymers used in water-based emulsion paints, adhesives, paper coatings, textiles, safety glass and acrylic fibers.

Polyethylene—includes TUFLINTUFLIN™ linear low density and UNIVALUNIVAL™ high density polyethylene resins used in high-volume applications such as housewares; milk, water, bleach and detergent bottles; grocery sacks; trash bags; packaging; water and gas pipe,pipe; and FLEXOMERFLEXOMER™ very low density polyethylene resins used as impact modifiers in other polymers and to produce flexible hose and tubing, frozen-food bags and stretch wrap.

Polypropylene—end-use applications include: carpeting and upholstery; apparel;hygiene articles; packaging films; thin wall food containers such as dairy-products cups;and serviceware; industrial containers; housewares and appliances; heavy-duty tapes and ropes,ropes; and automobile interior panels and trim.

Technology Licensing and Catalysts—includes licensing and supply of related catalysts for the UNIPOLUNIPOL™ polypropylene process, the METEORMETEOR™ process for EO/EG, and the LP OXOOXO™ process for oxo alcohols, as well as licensing of the UNIPOLUNIPOL™ polyethylene process and related catalysts (including metallocene catalysts) through Univation Technologies, LLC, a 50:50 joint venture with ExxonMobil. UOP LLC, a 50:50 joint venture with Honeywell International, Inc., supplies process technology, catalysts, molecular sieves and adsorbents to the petroleum refining, petrochemical and gas processing industries.

UCAR Emulsion SystemsLatex—water-based emulsions, including NEOCARNEOCAR™ branched vinyl ester latexes, POLYPHOBEPOLYPHOBE™ rheology modifiers, and UCARUCAR™ all-acrylic, styrene acrylic and vinyl-acrylic latexes used as key components in decorative and industrial paints, adhesives, textile products, and construction products, such as caulks and sealants.

Water Soluble Polymers—polymers used to enhance the physical and sensory properties of end products in a wide range of applications including paints and coatings, pharmaceuticals, oilfield, personal care, building and construction materials, and other specialty applications. Key product lines include CELLOSIZECELLOSIZE™ hydroxyethyl cellulose, POLYOXPOLYOX™ water soluble resins and products for hair and skin manufactured by Amerchol Corporation, a wholly owned subsidiary.

3



Wire and Cable—polyolefin-based compounds for high-performance insulation, semiconductives and jacketing systems for power distribution, telecommunications, and flame-retardant wire and cable. Key product lines include REDI-LINKinclude: REDI-LINK™ polyethylene, SI-LINKSI-LINK™ crosslinkable polyethylene, UNIGARDUNIGARD™ high-performance flame-retardant compounds, UNIGARDUNIGARD™ reduced emissions flame-retardant compounds, and UNIPURGEUNIPURGE™ purging compounds.

Competition

The chemical industry has been historically competitive and this competitive environment is expected to continue. The chemical divisions of the major international oil companies also provide substantial competition both in the United States and abroad.

Research and Development

The Corporation is engaged in a continuous program of basic and applied research to develop new products and processes, to improve and refine existing products and processes and to develop new applications for existing products. Research and Development expenses were $78 million in 2005 compared with $90 million in 2004 compared with $96 million in 2003.2004. In addition, certain of the Corporation'sCorporation’s nonconsolidated affiliates conduct research and development within their business fields.

Patents, Licenses and Trademarks

The Corporation owns over 2,0001,900 United States and foreign patents that relate to a wide variety of products and processes, has a substantial number of pending patent applications throughout the world and is licensed under a number of patents. These patents expire at various times over the next 20 years. The Corporation also has a large number of trademarks. Although the Corporation considers that in the aggregate, its patents, licenses and trademarks in the aggregate constitute a valuable asset, it does not regard its business as being materially dependent upon any single patent, license or trademark.

Principal Partly Owned Companies

UCC'sUCC’s principal nonconsolidated affiliates for 20042005 and the Corporation'sCorporation’s ownership interest in each are listed below:

EQUATE Petrochemical Company K.S.C. ("EQUATE"(“EQUATE”)—45 percent— – 42.5 percent – a Kuwait-based company that manufactures ethylene, polyethylene and ethylene glycol.

Nippon Unicar Company Limited—Limited – 50 percent—percent – a Japan-based manufacturer of polyethylene and specialty polyethylene compounds.

The OPTIMAL Group [consisting of OPTIMAL Olefins (Malaysia) Sdn Bhd—Bhd – 23.75 percent; OPTIMAL Glycols (Malaysia) Sdn Bhd—Bhd – 50 percent; OPTIMAL Chemicals (Malaysia) Sdn Bhd—Bhd – 50 percent]Malaysian companies operating an ethane/propane cracker, an ethylene glycol facility and a production facility for ethylene and propylene derivatives within a world-scale, integrated chemical complex located in Kerteh, Terengganu, Malaysia. Manufacturing began in 2002.

Univation Technologies, LLC—LLC – 50 percent—percent – a U.S. company that develops, markets and licenses polyethylene process technology and related catalysts.

UOP LLC—50 percent—a U.S. company that supplies process technology, catalysts, molecular sieves and adsorbents to the petroleum refining, petrochemical and gas-processing industries worldwide.

Financial Information About Foreign and Domestic Operations and Export Sales

In 2004,2005, the Corporation derived 5048 percent of its trade sales from customers outside the United States and had 1 percent of its property investment located outside the United States. See Note RP to the Consolidated Financial Statements for information on sales to external customers and long-lived assets by geographic area.

Protection of the Environment

Matters pertaining to the environment are discussed in Management'sManagement’s Discussion and Analysis of Financial Condition and Results of Operation, and Notes A and J to the Consolidated Financial Statements.

ITEM 1A.  RISK FACTORS.

The factors described below represent the Corporation’s principal risks. Except as otherwise indicated, these factors may or may not occur and the Corporation is not in a position to express a view on the likelihood of any such factor occurring. Other factors may exist that the Corporation does not consider to be significant based on information that is currently available or that the Corporation is not currently able to anticipate.

Rising and volatile purchased feedstock and energy costs increase UCC’s operating costs and add variability to earnings.

During 2005, purchased feedstock and energy costs continued to rise sharply. In 2006, purchased feedstock and energy costs are expected to remain high and volatile, resulting in further increases in costs. The Corporation is not always able to immediately raise prices and, ultimately, its ability to pass on underlying cost increases is greatly dependent on market conditions. As a result, increases in these costs could negatively impact the Corporation’s results of operations.

4



Actual or alleged violations of environmental laws or permit requirements could result in restrictions or prohibitions on plant operations, substantial civil or criminal sanctions, as well as the assessment of strict liability and/or joint and several liability.

The Corporation is subject to extensive federal, state, local and foreign laws, regulations, rules and ordinances relating to pollution, protection of the environment and the generation, storage, handling, transportation, treatment, disposal and remediation of hazardous substances and waste materials. At December 31, 2005, the Corporation had accrued obligations of $87 million for environmental remediation and restoration costs, including $34 million for the remediation of Superfund sites. This is management’s best estimate of the costs for remediation and restoration with respect to environmental matters for which the Corporation has accrued liabilities, although the ultimate cost with respect to these particular matters could range up to twice that amount. Costs and capital expenditures relating to environmental, health or safety matters are subject to evolving regulatory requirements and will depend on the timing of the promulgation and enforcement of specific standards which impose the requirements. Moreover, changes in environmental regulations could inhibit or interrupt the Corporation’s operations, or require modifications to its facilities. Accordingly, environmental, health or safety regulatory matters may result in significant unanticipated costs or liabilities.

The Corporation is party to a number of claims and lawsuits arising out of the normal course of business with respect to commercial matters, including product liability, governmental regulation and other actions.

The Corporation and its subsidiaries are involved in a number of legal proceedings and claims with both private and governmental parties. These cover a wide range of matters, including, but not limited to: product liability; trade regulation; governmental regulatory proceedings; health, safety and environmental matters; employment; patents; contracts; taxes; and commercial disputes. With the exception of the possible effect of the asbestos-related liability described below, it is the opinion of the Corporation’s management that the possibility is remote that the aggregate of all such claims and lawsuits will have a material adverse impact on the Corporation’s consolidated financial statements.

The Corporation is and has been involved in a large number of asbestos-related suits filed primarily in state courts during the past three decades. The asbestos-related liability for pending and future claims was $1.5 billion at December 31, 2005 and the Corporation’s receivable for insurance recoveries related to its asbestos liability was $535 million at December 31, 2005. In addition, the Corporation had receivables for insurance recoveries of $400 million at December 31, 2005, for defense and resolution costs. Management believes that it is reasonably possible that the cost of disposing of the Corporation’s asbestos-related claims, including future defense costs, could have a material adverse impact on the Corporation’s results of operations and cash flows for a particular period and on the consolidated financial position of the Corporation.

Local, state and federal governments have begun a regulatory process that could lead to new regulations impacting the security of chemical plant locations and the transportation of hazardous chemicals.

Growing public and political attention has been placed on protecting critical infrastructure, including the chemical industry, from security threats. Terrorist attacks and natural disasters have increased concern regarding the security of chemical production and distribution. In addition, local, state and federal governments have begun a regulatory process that could lead to new regulations impacting the security of chemical plant locations and the transportation of hazardous chemicals, which could result in higher operating costs and interruptions in normal business operations.

Weather-related matters could impact the Corporation’s results of operations.

Two major hurricanes caused significant disruption in UCC’s operations on the U.S. Gulf Coast and logistics across the region during the third quarter of 2005. Lingering effects of the hurricanes on logistics and certain raw material supplies had an adverse impact on volume and cost for some of UCC’s products in the fourth quarter of 2005. If similar weather-related matters occur in the future, it could negatively affect UCC’s results of operations, due to the Corporation’s substantial presence on the U.S. Gulf Coast.

ITEM 1B.  UNRESOLVED STAFF COMMENTS.

Not applicable.

5



ITEM 2.  PROPERTIES.

The Corporation operates 1617 manufacturing sites in six countries. The Corporation considers that its properties are in good operating condition and that its machinery and equipment have been well maintained. The following are the major production sites:

        United States:    Taft, Louisiana; Texas City and Seadrift, Texas; South Charleston, West Virginia

United States:

Hahnville, Louisiana; Texas City and Seadrift, Texas; South Charleston, West Virginia

All of UCC'sUCC’s plants are owned or leased, subject to certain easements of other persons which, in the opinion of management, do not substantially interfere with the continued use of such properties or materially affect their value.

 

A summary of properties, classified by type, is contained in Note D to the Consolidated Financial Statements.


ITEM 3.  LEGAL PROCEEDINGS.

Asbestos-Related Matters

Introduction

The Corporation is and has been involved in a large number of asbestos-related suits filed primarily in state courts during the past three decades. These suits principally allege personal injury resulting from exposure to asbestos-containing products and frequently seek both actual and punitive damages. The alleged claims primarily relate to products that UCC sold in the past, alleged exposure to asbestos-containing products located on UCC'sUCC’s premises, and UCC'sUCC’s responsibility for asbestos suits filed against a former subsidiary, Amchem Products, Inc. ("Amchem"(“Amchem”). In many cases, plaintiffs are unable to demonstrate that they have suffered any compensable loss as a result of such exposure, or that injuries incurred in fact resulted from exposure to the Corporation'sCorporation’s products.

 

Influenced by the bankruptcy filings of numerous defendants in asbestos-related litigation and the prospects of various forms of state and national legislative reform, the rate at which plaintiffs filed asbestos-related suits against various companies, including the Corporation and Amchem, increased in 2001, 2002 and the first half of 2003. In the second half of 2003 and throughout 2004,Since then, the rate of filing has significantly abated. The Corporation expects more asbestos-related suits to be filed against it and Amchem in the future, and will aggressively defend or reasonably resolve, as appropriate, both pending and future claims.

 

The table below provides information regarding asbestos-related claims filed against the Corporation and Amchem:

 
 2004
 2003
 2002
 
Claims unresolved at January 1 193,891 200,882 126,564 
Claims filed 58,240 122,586 121,916 
Claims settled, dismissed or otherwise resolved (48,715)(129,577)(47,598)
  
 
 
 
Claims unresolved at December 31 203,416 193,891 200,882 
Claimants with claims against both UCC and
    Amchem
 73,587 66,656 66,008 
  
 
 
 
Individual claimants at December 31 129,829 127,235 134,874 
  
 
 
 

 A review of a representative sample of cases outstanding at December 31, 2004 showed that in more than 98 percent of the cases filed against the Corporation and Amchem, no specific amount of damages is alleged or, if an amount is alleged, it merely represents jurisdictional amounts or amounts to be proven at trial. This percentage increased with the more recently filed cases included in the review. Even in those situations where specific damages are alleged, the claims frequently seek the same amount of damages, irrespective of the disease or injury. Plaintiffs'

 

 

2005

 

2004

 

2003

 

Claims unresolved at January 1

 

203,416

 

193,891

 

200,882

 

Claims filed

 

34,394

 

58,240

 

122,586

 

Claims settled, dismissed or otherwise resolved

 

(91,485

)

(48,715

)

(129,577

)

Claims unresolved at December 31

 

146,325

 

203,416

 

193,891

 

Claimants with claims against both UCC and Amchem

 

48,647

 

73,587

 

66,656

 

Individual claimants at December 31

 

97,678

 

129,829

 

127,235

 

Plaintiffs’ lawyers often sue dozens or even hundreds of defendants in individual lawsuits on behalf of hundreds or even thousands of claimants. As a result, the damages alleged are not expressly identified as to UCC, Amchem or any other particular defendant, even when specific damages are alleged with respect to a specific disease or injury, those damages are not expressly identified as to UCC, Amchem or any other particular defendant.injury. In fact, there are no personal injury cases in which only the Corporation and/or Amchem are the sole named defendants. For these reasons and based upon the Corporation'sCorporation’s litigation and settlement experience, the Corporation does not consider the damages alleged against it and Amchem to be a meaningful factor in its determination of any potential asbestos liability.

Estimating the Liability

Through the third quarter of 2002, the Corporation had concluded it was not possible to estimate its cost of disposing of asbestos-related claims that might be filed against it and Amchem in the future due toBased on a number of reasons. During the third and fourth quarters of 2002, the Corporation worked withstudy completed by Analysis, Research & Planning Corporation ("ARPC"(“ARPC”), a consulting firm with broad experience in estimating resolution costs associated with mass tort litigation, including asbestos, to explore whether it would be possible to estimate the cost of disposing of pending and future asbestos-related claims that have been, and could reasonably be expected to be, filed against the Corporation and Amchem. ARPC concluded that it was not possible to estimate the full range of the cost of resolving future asbestos-related claims against UCC and Amchem because of various uncertainties associated with the litigation of those claims. Despite its inability to estimate the full range of the cost of resolving future asbestos-related claims, ARPC advised the Corporation that it would be possible to determine an estimate of a reasonable forecast of the cost of resolving pending and future asbestos-related claims likely to face UCC and Amchem if certain assumptions were made. As a result, the following assumptions were made and then used by ARPC:

    In the near term, the number of future claims to be filed against UCC and Amchem will be at a level consistent with levels experienced immediately prior to 2001.

    The number of future claims to be filed against UCC and Amchem will decline at a fairly constant rate each year from 2003.

    The average resolution value for pending and future claims will be equivalent to those experienced during 2001 and 2002.

            Based on the resulting study completed by ARPC in January 2003, the Corporation increased its December 31, 2002 asbestos-related liability for pending and future claims for the 15-year period ending in 2017 to $2.2 billion, excluding future defense and processing costs. Approximately 28 percent of the recorded liability related to pending claims and approximately 72 percent related to future claims.

    At each balance sheet date, the Corporation compares current asbestos claim and resolution activity to the assumptions in the most recent ARPC study to determine whether the accrual continues to be appropriate.

     

    In November 2003,2004, the Corporation requested ARPC to review the Corporation's asbestos claim and resolution activity during 2003 and determine the appropriateness of updating the study. In response to that request, ARPC reviewed and analyzed data through November 25, 2003 to determine the number of asbestos-related filings and costs associated with 2003 activity. In January 2004, ARPC stated that an update at that time would not provide a more likely estimate of future events than that reflected in its study of the previous year and, therefore, the estimate in that study remained applicable. Based on the Corporation's own review of the asbestos claim and resolution activity and ARPC's response, the Corporation determined that no change to the accrual was required at December 31, 2003.

            In November 2004, the Corporation again requested ARPC to review the Corporation'sCorporation’s historical asbestos claim and resolution activity and determine the appropriateness of updating theits January 2003 study. In response to this request, ARPC reviewed and analyzed data through November 14, 2004, and again concluded that it was not possible to estimate the full range of the cost of resolving future asbestos-related claims against UCC and Amchem because of various uncertainties associated with the litigation of those claims. ARPC did advise, however, that it was reasonable and feasible to construct a new estimate of the cost of resolving current and future asbestos-related claims using the same two widely used forecasting methodologies used by ARPC in its January 2003 study, if certain assumptions were made. As a result, the following assumptions were made and then used by ARPC:

      The number of future claims to be filed annually against UCC and Amchem is unlikely to exceed the level of claims experienced during 2004.

      The number of claims filed against UCC and Amchem annually from 2001 to 2003 is considered anomalous for the purpose of estimating future filings.

      The number of future claims to be filed against UCC and Amchem will decline at a fairly constant rate each year from 2005.

      The average resolution value for pending and future claims will be equivalent to those experienced during 2003 and 2004 (excluding settlements from closed claims filed in Madison County, Illinois with respect to future claims, as those settlements are not considered to be relevant for predicting the cost of resolving future claims).

            The resulting study completed by ARPC in January 2005, stated thatARPC provided the undiscounted costCorporation with a report summarizing the results of resolving pending and future asbestos-related claims against UCC and Amchem, excluding future defense and processing costs, through 2017 was estimated to be between approximately $1.5 billion and $2.0 billion, depending on which of the two accepted methodologies was used.its study. At December 31, 2004, the recorded asbestos-related liability for pending and future claims was $1.6 billion. Based on the low end of the range in the January 2005 study, the recorded asbestos-related liability for pending and future claims at December 31, 2004 would be sufficient to resolve asbestos-related claims against UCC and Amchem into 2019. As in its January 2003 study, ARPC did provide estimates for a longer period of

    6



    time in its January 2005 study, but also reaffirmed its prior advice that forecasts for shorter periods of time are more accurate than those for longer periods of time. Based on ARPC’s studies, the Corporation’s asbestos litigation experience, and the uncertainties surrounding asbestos litigation and legislative reform efforts, management determined that no change to the accrual was required at December 31, 2004.

     

    In November 2005, the Corporation requested ARPC to review the Corporation’s 2005 asbestos claim and resolution activity and determine the appropriateness of updating the January 2005 study. In response to that request, ARPC reviewed and analyzed data through October 31, 2005. In January 2006, ARPC stated that an update of the study would not provide a more likely estimate of future events than the estimate reflected in its study of the previous year and, therefore, the estimate in that study remained applicable. Based on the Corporation’s own review of the asbestos claim and resolution activity and ARPC’s response, the Corporation determined that no change to the accrual was required at December 31, 2005.

    The asbestos-related liability for pending and future claims was $1.5 billion at December 31, 2005 and $1.6 billion at December 31, 2004 and $1.9 billion at2004. At December 31, 2003.2005, approximately 39 percent of the recorded liability related to pending claims and approximately 61 percent related to future claims. At December 31, 2004, approximately 37 percent of the recorded liability related to pending claims and approximately 63 percent related to future claims. At December 31, 2003, approximately 33 percent of the recorded liability related to pending claims and approximately 67 percent related to future claims.

     Based on ARPC's January 2003 and January 2005 studies, the Corporation's recent asbestos litigation experience, and the uncertainties surrounding asbestos litigation and legislative reform efforts, the Corporation determined that no change to the accrual was required at December 31, 2004.

    Defense and Resolution Costs

    The following table provides information regarding defense and resolution costs related to asbestos-related claims filed against the Corporation and Amchem:

    Defense and Resolution Costs at December 31
    In millions

     2004
     2003
     2002
    Defense costs for the year $86 $110 $92
    Aggregate defense costs to date  344  258  148
    Resolution costs for the year  300  293  155
    Aggregate resolution costs to date  926  626  333


     

    Defense and Resolution Costs

    In millions

     

    2005

     

    2004

     

    2003

     

    Aggregate Costs
    to Date as of
    Dec. 31, 2005

     

    Defense costs

     

    $

    75

     

    $

    86

     

    $

    110

     

    $

    419

     

    Resolution costs

     

    $

    139

     

    $

    300

     

    $

    293

     

    $

    1,065

     

    The annual average resolution payment per asbestos claimant and the rate of new claim filings has fluctuated both up and down since the beginning of 2001. Union Carbide'sCarbide’s management expects such fluctuations to continue in the future based upon the number and type of claims settled in a particular period, the jurisdictions in which such claims arose, and the extent to which any proposed legislative reform related to asbestos litigation is being considered. The average cost of resolving claims increased during 2004 due to the resolution of a large percentage of claims alleging mesothelioma as an illness and the resolution of a large percentage of claims from difficult jurisdictions. Additionally, the Corporation found it advantageous to resolve a relatively large number of cases in 2004 that would normally not have been resolved until 2005, based on past practice.

    Insurance Receivables

    At December 31, 2002, the Corporation increased the receivable for insurance recoveries related to its asbestos liability to $1.35 billion, substantially exhausting its asbestos product liability coverage. Combined with the previously mentioned increase in the asbestos-related liability at December 31, 2002, this resulted in a net charge of $828 million, $522 million on an after-tax basis, in the fourth quarter of 2002.

    The insurance receivable related to the asbestos liability was determined after a thorough review of applicable insurance policies and the 1985 Wellington Agreement, to which the Corporation and many of its liability insurers are signatory parties, as well as other insurance settlements, with due consideration given to applicable deductibles, retentions and policy limits, and taking into account the solvency and historical payment experience of various insurance carriers. The Wellington Agreement and other agreements with insurers are designed to facilitate an orderly resolution and collection of the Corporation’s insurance policies and to resolve issues that the insurance carriers may raise.

     

    The Corporation'sCorporation’s receivable for insurance recoveries related to its asbestos liability was $535 million at December 31, 2005 and $712 million at December 31, 2004 and $1.0 billion2004. At December 31, 2005, $398 million ($543 million at December 31, 2003. At December 31, 2004, $464 million2004) of the receivable for insurance recoveries was related to insurers that are not signatories to the Wellington Agreement and/or do not otherwise have agreements in place regarding their asbestos-related insurance coverage.

     

    In addition, the Corporation had receivables for defense and resolution costs submitted to insurance carriers for reimbursement as follows:

    Receivables for Costs Submitted to Insurance Carriers
    at December 31
    In millions

     2004
     2003
    Receivables for defense costs $85 $94
    Receivables for resolution costs  406  255
      
     
    Total $491 $349
      
     

     The Corporation's insurance policies generally provide coverage

    Receivables for asbestos liability costs, including coverage for both resolution and defense costs. As previously noted, the Corporation increased its receivable for insurance recoveries relatedCosts Submitted to its asbestos liabilityInsurance Carriers at December 31 2002, thereby recording the full favorable income statement impact of its insurance coverage in 2002. Accordingly, defense and resolution costs recovered from insurers reduce the insurance receivable. Prior to increasing the insurance receivable related to the asbestos liability at December 31, 2002, the impact on results of operations for defense costs was the amount of those costs not covered by insurance. Since the

    In millions

     

    2005

     

    2004

     

    Receivables for defense costs

     

    $

    73

     

    $

    85

     

    Receivables for resolution costs

     

    327

     

    406

     

    Total

     

    $

    400

     

    $

    491

     

    The Corporation expenses defense costs as incurred, defense costs for asbestos-related litigation (net of insurance) have impacted, and will continue to impact, results of operations.incurred. The pretax impact for defense and resolution costs, net of insurance, was $75 million in 2005, $82 million in 2004 and $94 million in 2003, and $9 million in 2002, and was reflected in "Cost“Cost of sales."

    7



    In September 2003, the Corporation filed a comprehensive insurance coverage case in the Circuit Court for Kanawha County in Charleston, West Virginia, seeking to confirm its rights to insurance for various asbestos claims (the "West“West Virginia action"action”). and to facilitate an orderly and timely collection of insurance proceeds. Although the Corporation already has settlements in place concerning coverage for asbestos claims with many of its insurers, including those covered by the 1985 Wellington Agreement, this lawsuit was filed against insurers that are not signatories to the Wellington Agreement and/or do not otherwise have agreements in place with the Corporation regarding their asbestos-related insurance coverage. The Corporation continuescoverage, in order to believefacilitate an orderly resolution and collection of such insurance policies and to resolve issues that its recorded receivable for insurance recoveries from allthe insurance carriers may raise. In early 2004, several of the defendant insurers in the West Virginia action filed a competing action in the Supreme Court of the State of New York, County of New York. As a result of motion practice, the West Virginia action was dismissed in August 2004 on the basis of forum non conveniens (i.e., West Virginia is collectible.an inconvenient location for the parties). The comprehensive insurance coverage litigation is now proceeding in the New York courts (the “New York action”). The insurance carriers are contesting this litigation. Through the fourth quarter of 2005, the Corporation reached this conclusion aftersettlements with several of the carriers involved in the New York action. After a further review of its insurance

    policies, with due consideration given to applicable deductibles, retentions and policy limits, after taking into account the solvency and historical payment experience of various insurance carriers; existing insurance settlements; and the advice of outside counsel with respect to the applicable insurance coverage law relating to the terms and conditions of its insurance policies. In early 2004, severalpolicies, the Corporation continues to believe that its recorded receivable for insurance recoveries from all insurance carriers is probable of the defendant insurers in the West Virginia action filed a competing action in the Supreme Court of the State of New York, County of New York. As a result of motion practice, the West Virginia action was dismissed in August 2004 on the basis offorum non conveniens (i.e., West Virginia is an inconvenient location for the parties). The comprehensive insurance coverage litigation is now proceeding in the New York courts.collection.

    Summary

    The amounts recorded for the asbestos-related liability and related insurance receivable described above were based upon current, known facts. However, projecting future events, such as the number of new claims to be filed and/or received each


    year, the average cost of disposing of each such claim, coverage issues among insurers, and the continuing solvency of various insurance companies, as well as the numerous uncertainties surrounding asbestos litigation in the United States, could cause the actual costs and insurance recoveries to be higher or lower than those projected or those recorded.

     

    Because of the uncertainties described above, management cannot estimate the full range of the cost of resolving pending and future asbestos-related claims facing the Corporation and Amchem. Management believes that it is reasonably possible that the cost of disposing of the Corporation'sCorporation’s asbestos-related claims, including future defense costs, could have a material adverse impact on the results of operations and cash flows for a particular period and on the consolidated financial position of the Corporation.

    ITEM 4.  SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS.

    Omitted pursuant to General Instruction I of Form 10-K.


    PART II

    ITEM 5.  MARKET FOR REGISTRANT'SREGISTRANT’S COMMON EQUITY, RELATED STOCKHOLDER MATTERS AND ISSUER PURCHASES OF EQUITY SECURITIES.

    The Corporation is a wholly owned subsidiary of Dow; consequently there is no public trading market for the Corporation'sCorporation’s common stock.

    ITEM 6.  SELECTED FINANCIAL DATA.

    Omitted pursuant to General Instruction I of Form 10-K.

    8



    Union Carbide Corporation and Subsidiaries

    Item 7.  Management'sManagement’s Discussion and Analysis of Financial Condition

    and Results of Operation



    Pursuant to General Instruction I of Form 10-K "Omission“Omission of Information by Certain Wholly-Owned Subsidiaries," this section includes only management's narrative analysis of the results of operation for the year ended December 31, 2004,2005, the most recent fiscal year, compared with the year ended December 31, 2003,2004, the fiscal year immediately preceding it.

    References below to “Dow” refer to The Dow Chemical Company and its consolidated subsidiaries, except as the context otherwise requires.

    The Corporation’s business activities comprise components of Dow’s global operations rather than stand-alone operations. Dow conducts its worldwide operations through global businesses. Because there are no separable reportable business segments for UCC under SFAS No. 131, “Disclosures about Segments of an Enterprise and Related Information,” and no detailed business information is provided to a chief operating decision maker regarding the Corporation’s stand-alone operations, the Corporation’s results are reported as a single operating segment.

    Forward-Looking Information

    The Private Securities Litigation Reform Act of 1995 provides a "safe harbor"“safe harbor” for forward-looking statements made by or on behalf of Union Carbide Corporation (the "Corporation"“Corporation” or "UCC"“UCC”). This section covers the current performance and outlook of the Corporation. The forward-looking statements contained in this section and in other parts of this document involve risks and uncertainties that may affect the Corporation's operations, markets, products, services, prices and other factors as more fully discussed elsewhere and in filings with the U.S. Securities and Exchange Commission (SEC). These risks and uncertainties include, but are not limited to, economic, competitive, legal, governmental and technological factors. Accordingly, there is no assurance that the Corporation's expectations will be realized. The Corporation assumes no obligation to provide revisions to any forward-looking statements should circumstances change, except as otherwise required by securities and other applicable laws.

    Results of Operation

    The Corporation reported net income of $1.3 billion for 2005, compared with $687 million for 2004, compared with $313 million for 2003.2004. The results for 2004 reflect2005 were favorably impacted by a substantial increasepretax gain of $637 million on the sale of the Corporation’s indirect 50 percent ownership interest in earningsUOP LLC (“UOP”) and dividends of $118 million from nonconsolidated affiliates and improved operating margins. The higher operating margins reflected improving industry fundamentals, as tighter supply/demand balances supported price increases which more than offset higher feedstock and energy costs.related companies.

    Total net sales for 20042005 increased 149 percent to $6.4 billion from $5.9 billion from $5.2 billion in 2003.2004. Sales to Dow in 20042005 were $5.5$6.1 billion compared with $4.8$5.5 billion in 2003.2004. Selling prices to Dow are based on market prices for the related products. Improved industry supply/demand balances and escalating feedstock and energy costs supported substantialsignificant increases in average selling prices for most products in 20042005 compared with 2003,2004, led by ethylenepolyethylene, polypropylene, glycol ("EG"), polypropyleneethers and polyethylene. Stronglatex, which more than offset an overall decline in volume. Sales volume increasesdeclined in polyethylene were offset2005 primarily due to disruptions in production and distribution caused by lower ethanol sales volume (associated withtwo hurricanes affecting the Corporation's exitU.S. Gulf Coast late in the third quarter, the effects of which lingered into the fourth quarter. Volume in 2005 was also negatively impacted by planned and unplanned plant turnarounds in the first half of the ethanol business in the second quarter of 2004), the impact of restructured EG contracts in Canada and the loss of by-product sales related to ethylene crackers shut down in 2003. Technology licensing revenue for 2004 increased more than 20 percent compared with 2003.year.

     

    Cost of sales for 2005 increased $432$497 million (9.1 percent) compared with 2003. However, gross margin as a percent2004, due to the negative impact of sales for 2004 improvedthe hurricanes on operating rates and the cost of carrying out planned plant turnarounds, in addition to 11.4 percent compared with 7.8 percent in 2003. Higher selling prices in 2004 more than offset the impact of higher feedstock and energy costs. The Corporation’s two ethylene crackers at its St. Charles operations in Hahnville, Louisiana were not restarted following the shutdown for hurricane Katrina in late August because of plant turnarounds already scheduled for late in the third quarter. The turnarounds extended through much of the fourth quarter of 2005, further impeding a rebound in operating rates. Gross margin for 2005 was $698 million compared with $671 million for 2004 as increases in selling prices kept pace with the higher feedstock and energy costs and the impact of lower volumes. Industry fundamentals for polyethylene were significantly stronger in 2005 than in 2004, while industry margins for ethylene glycol declined from the very high levels in 2004.

     

    Research and development (“R&D”) expenses for 20042005 were $78 million, down 13 percent from $90 million down 6 percent from $96 million in 2003.2004. Selling, general and administrative expenses for 20042005 were $17 million, down 15 percent from $20 million down 39 percent from $33 million in 2003.2004. Operating expenses continued to decline, reflecting a reduced workforce and a sustaineddisciplined effort to control expenses.

     

    In 2005, the Corporation recorded a restructuring charge of $11 million for an asset write-off associated with the shutdown of three R&D pilot plants in the South Charleston, West Virginia facility. Restructuring charges of $48 million in 2004 included severance of $21 million for a workforce reduction of approximately 360 people, curtailment costs of $9 million associated with UCC'sUCC’s defined benefit plans, an asset write-off of $8 million associated with the shutdown of a latex manufacturing facility and a write-down of the net book value of a marine terminal (sold in the third quarter of 2004) of $10 million.

     

    9



    Equity in earnings of nonconsolidated affiliates increaseddeclined from $220 million in 2003 to $582 million in 2004. The increase was driven by substantially stronger results at2004 to $476 million in 2005. While improved earnings from UOP more than offset the decrease in reported earnings from EQUATE Petrochemical Company K.S.C., the OPTIMAL Group, Univation Technologies, LLC and UOP LLC. Equity (“EQUATE”) in 2005, equity earnings in 2004 also included the favorable impact of the recognition of investment tax allowances by one of the Corporation'sCorporation’s joint ventures.

     

    On November 30, 2005, the Corporation completed the sale of its indirect 50 percent interest in UOP to a wholly owned subsidiary of Honeywell International, Inc. for a purchase price of $867 million, resulting in a pretax gain of $637 million in the fourth quarter of 2005.

    Sundry income (expense)net includes a variety of income and expense items such as dividend income, the gain or loss on foreign currency exchange, commissions, charges for management services provided by Dow, and gains and losses on sales of investments and assets. Sundry income (expense) – net for 20042005 was net income of $145 million, compared with net expense of $70 million compared with netin 2004. Sundry income for 2005 included a $70 million pretax gain on the sale of a portion of the Corporation’s ownership interest in EQUATE (See Note F to the Consolidated Financial Statements), dividend income of $25approximately $118 million in 2003. Sundry income (expense) for 2004 was(including $86 million from Dow International Holdings Company and $29 million from Dow Chemical Canada Inc.) and lower than last year primarily due to higher commission expense on feedstock purchases resulting from commission rate changes implemented in the second half of 2003. Sundry income (expense) in 2003 included net gains of approximately $57 million associated with the sale of certain product lines of Amerchol Corporation, a wholly owned subsidiary, and other non-strategic assets.purchases.

     

    Interest income for 20042005 was $8$29 million compared with $10$8 million in 2003.2004, reflecting the sizeable increase in the level of interest bearing assets during 2005. Interest expense and amortization of debt discount for 2004 was $93 million, a decrease of $202005 decreased $22 million compared with 2003, reflecting lower2004, as reduced levels of short-termlong-term debt throughoutwere achieved through the year.early extinguishment of approximately $436 million of debt, most of which occurred in the first half of 2005.


     

    The provision for income taxes was $496 million in 2005 compared with $248 million in 2004 compared with $100 million in 2003. UCC's2004. UCC’s overall effective tax rate was 27.4 percent for 2005, compared with 26.5 percent for 2004, compared with 24.2 percent for 2003. UCC's2004. UCC’s effective tax rate fluctuates based on, among other factors, where income is earned, the level of after-tax income from joint ventures, and the level of income relative to available tax credits. The Corporation is included in Dow’s consolidated federal income tax group and consolidated income tax return. The underlying factors affecting UCC'sUCC’s overall effective tax rates are summarized in Note QO to the Consolidated Financial Statements.

    OTHER MATTERS

    Accounting Changes

    See Note A to the Consolidated Financial Statements for a discussion of accounting changes and recently issued accounting pronouncements.

    Critical Accounting Policies

    The preparation of financial statements and related disclosures in conformityaccordance with GAAPaccounting principles generally accepted in the United States of America (“U.S. GAAP”) requires management to make judgments, assumptions and estimates that affect the amounts reported in the Consolidated Financial Statements and accompanying notes. Note A to the Consolidated Financial Statements describes the significant accounting policies and methods used in the preparation of the Consolidated Financial Statements. Following are the Corporation'sCorporation’s critical accounting policies impacted by judgments, assumptions and estimates:

      Litigation

      The Corporation is subject to legal proceedings and claims arising out of the normal course of business. The Corporation routinely assesses the likelihood of any adverse judgments or outcomes to these matters, as well as ranges of probable losses. A determination of the amount of the reserves required, if any, for these contingencies is made after thoughtful analysis of each known issue and an actuarial analysis of historical claims experience for incurred but not reported matters. The Corporation has an active risk management program consisting of numerous insurance policies secured from many carriers. These policies provide coverage that is utilized to minimize the impact, if any, of the legal proceedings. The required reserves may change in the future due to new developments in each matter. For further discussion, see Note J to the Consolidated Financial Statements.

      10



    Asbestos-Related Matters

    The Corporation, and a former subsidiary, Amchem Products, Inc. ("Amchem"(“Amchem”), are and have been involved in a large number of asbestos-related suits filed primarily in state courts during the past three decades. Based on a study completed by Analysis, Research & Planning Corporation ("ARPC"(“ARPC”) in January 2003, the Corporation increased its December 31, 2002 asbestos-related liability for pending and future claims for the 15-year period ending in 2017 to $2.2 billion, excluding future defense and processing costs. The Corporation also increased the receivable for insurance recoveries related to its asbestos liability to $1.35 billion at December 31, 2002.

     

    In November 2004, the Corporation requested ARPC to review the Corporation'sCorporation’s historical asbestos claim and resolution activity and determine the appropriateness of updating its January 2003 study. In January 2005, ARPC provided the Corporation with a report summarizing the results of its study.

    Based on ARPC'sARPC’s January 2003 and January 2005 studies, the Corporation's recentCorporation’s asbestos litigation experience, and the uncertainties surrounding asbestos litigation and legislative reform efforts, management determined that no change to the accrual was required at December 31, 2004. Furthermore, based on

    In November 2005, the low endCorporation requested ARPC to review the Corporation’s 2005 asbestos claim and resolution activity and determine the appropriateness of the range inupdating the January 2005 study. In response to that request, ARPC reviewed and analyzed data through October 31, 2005. In January 2006, ARPC stated that an update of the study would not provide a more likely estimate of future events than the recorded asbestos-related liability for pendingestimate reflected in its study of the previous year and, future claimstherefore, the estimate in that study remained applicable. Based on the Corporation’s own review of the asbestos claim and resolution activity and ARPC’s response, the Corporation determined that no change to the accrual was required at December 31, 2004 would be sufficient to resolve asbestos-related claims against UCC and Amchem into 2019.2005.

     

    The Corporation'sCorporation’s asbestos-related liability for pending and future claims was $1.5 billion at December 31, 2005 and $1.6 billion at December 31, 2004 and $1.9 billion at December 31, 2003.2004. The Corporation'sCorporation’s receivable for insurance recoveries related to its asbestos liability was $535 million at December 31, 2005 and $712 million at December 31, 2004 and $1.0 billion at December 31, 2003.2004. In addition, the Corporation had receivables of $400 million at December 31, 2005 and $491 million at December 31, 2004 and $349 million at December 31, 2003 for insurance recoveries for defense and resolution costs.

     

    The amounts recorded by the Corporation for the asbestos-related liability and related insurance receivable were based upon current, known facts. However, projecting future events, such as the number of new claims to be filed and/or received each year, the average cost of disposing of each such claim, coverage issues among insurers, and the continuing solvency of various insurance companies, as well as the numerous uncertainties surrounding asbestos litigation in the


      United States, could cause the actual costs and insurance recoveries for the Corporation to be higher or lower than those projected or those recorded.

       

      For additional information, see Legal Proceedings, Asbestos-Related Matters in Management'sManagement’s Discussion and Analysis of Financial Condition and Results of OperationsOperation, and Note J to the Consolidated Financial Statements.

      Environmental Matters

      The Corporation determines the costs of environmental remediation of its facilities and formerly owned facilities based on evaluations of current law and existing technologies. Inherent uncertainties exist in such evaluations primarily due to unknown conditions, changing governmental regulations and legal standards regarding liability, and evolving technologies. The recorded liabilities are adjusted periodically as remediation efforts progress or as additional technical or legal information becomes available. The Corporation had accrued obligations of $109$104 million at December 31, 2003, for environmental remediation and restoration costs, including $33 million for the remediation of Superfund sites. At December 31, 2004, the Corporation had accrued obligations of $104 million for environmental remediation and restoration costs, including $39 million for the remediation of Superfund sites. At December 31, 2005, the Corporation had accrued obligations of $87 million for environmental remediation and restoration costs, including $34 million for the remediation of Superfund sites. This is management'smanagement’s best estimate of the costs for remediation and restoration with respect to environmental matters for which the Corporation has accrued liabilities, although the ultimate cost with respect to these particular matters could range up to twice that amount. For further discussion, see Environmental Matters in Management'sManagement’s Discussion and Analysis of Financial Condition and Results of OperationsOperation and NoteNotes A and J to the Consolidated Financial Statements.

      Pension and Other Postretirement Benefits

      The amounts recognized in the consolidated financial statements related to pension and other postretirement benefits are determined from actuarial valuations. Inherent in these valuations are assumptions including expected return on plan assets, discount rates at which the liabilities could be settled at December 31, 2004,2005, rate of increase in future compensation levels, mortality rates and health care cost trend rates. These assumptions are updated annually and are disclosed in Note L to the Consolidated Financial Statements. In accordance with U.S. GAAP, actual results that differ from the assumptions are accumulated and amortized over future periods and, therefore, affect expense recognized and obligations recorded in future periods.

       

      11



    The Corporation determined the expected long-term rate of return on assets by performing a bottom-up analysis of historical and expected returns based on the strategic asset allocation and the underlying return fundamentals of each asset class. The Corporation'sCorporation’s historical experience with the pension fund asset performance and comparisons to expected returns of peer companies with similar fund assets arewere also considered. The long-term rate of return assumption used for determining net periodic pension expense for 20042005 was 98.75 percent. This assumption was reduced to 8.75 percentunchanged for determining 20052006 net periodic pension expense. The actual rate of return in 20042005 was 127.96 percent. Future actual pension income will depend on future investment performance, changes in future discount rates and various other factors related to the population of participants in the Corporation'sCorporation’s pension plans. A 25 basis point adjustment in the long-term return on assets assumption changes total pension expense for 20052006 by approximately $10 million.

     

    The Corporation bases the determination of pension expense or income on a market-related valuation of plan assets, which reduces year-to-year volatility. This market-related valuation recognizes investment gains or losses over a five-year period from the year in which they occur. Investment gains or losses for this purpose represent the difference between the expected return calculated using the market-related value of plan assets and the actual return based on the market value of plan assets. Since the market-related value of plan assets recognizes gains or losses over a five-year period, the future value of plan assets will be impacted when previously deferred gains or losses are recorded. Over the life of the plan, both gains and losses have been recognized and amortized. For the year endingAt December 31, 2004, $1962005, $59 million of net losses remain to be recognized in the calculation of the market-related value of plan assets. These net losses will result in increases in future pension expense as they are recognized in the market-related value of assets.assets and are a component of the unrecognized net loss of $789 million shown under “Funded status and net amounts recognized” in the table entitled “Change in Projected Benefit Obligations, Plan Assets and Funded Status of all Significant Plans” included in Note L to the Consolidated Financial Statements. The $730 million of remaining unrecognized net loss represents changes in plan experience and actuarial assumptions. The increase or decrease in the market-related value of assets due to the recognition of prior gains and losses is presented in the following table:


       
      Increase (Decrease) in Market-Related Asset Value
      due to Recognition of Prior Asset Gains and Losses
      In millions

       
       2005$(200)
       2006 (67)
       2007 60 
       2008 11 
       

       
       Total$(196)
       

       

         

        Increase (Decrease) in Market-Related Asset Value
        due to Recognition of Prior Asset Gains and Losses

        In millions

         

         

         

        2006

         

        $

        (83

        )

        2007

         

        43

         

        2008

         

        (5

        )

        2009

         

        (14

        )

        Total

         

        $

        (59

        )

        The discount rate utilized for determining future pension obligations is based on a broad-based index of high quality bonds receiving an AA- or better rating by a recognized rating agency and matched to the future expected cash flows by half-year periods by plan. The resulting discount rate decreased from 6.25 percent at December 31, 2003, to 5.875 percent at December 31, 2004.2004, to 5.65 percent at December 31, 2005. A 25 basis point adjustment in the discount rate assumption changes total pension expense for 20052006 by approximately $3$7 million, with an immaterial change on the other postretirement benefit expense due to defined dollar limits (caps).

         

        For 2005,2006, the Corporation maintained its assumption for the long-term rate of increase in compensation levels of

        4.5 percent. Since 2002, the Corporation has used a generationgenerational mortality table to determine the duration of its pension and other postretirement obligation.obligations.

         

        Based on the revised pension assumptions and changes in the market-related value of assets due to the recognition of prior asset gains and losses, the Corporation expects to record $13$25 million less in income for pension and other postretirement benefits in 20052006 than it did in 2004.2005.

         

        The value of the qualified plan assets increased from $3.7totaled $3.89 billion at December 31, 2003, to $3.9 billion at December 31, 2004.2005, an increase of $30 million over the prior year. The investment performance increaseddecline in the assumed discount rate reduced the funded status of the qualified plans,plan, net of benefit obligations, by $92$20 million from December 31, 20032004 to December 31, 2004. This increase was somewhat offset by a decline in the assumed discount rate.2005. For 2005,2006, the Corporation does not expect to make cash contributions to its pension and other postretirement benefit plans.

        12



      Income Taxes

      Deferred tax assets and liabilities are determined based on temporary differences between the financial reporting and tax bases of assets and liabilities, applying enacted tax rates expected to be in effect for the year in which the differences are expected to reverse. Based on the evaluation of available evidence, both positive and negative, the Corporation recognizes future tax benefits, such as net operating loss carryforwards and tax credit carryforwards, to the extent that realizing these benefits is considered more likely than not.

       

      At December 31, 2004,2005, the Corporation had a net deferred tax assetliability balance of $523$31 million and no valuation allowance.deferred tax assets for tax loss and tax credit carryforwards of $144 million, of which less than $1 million is subject to expiration in the years 2006-2010. In order to realize these deferred tax assets for tax loss and tax credit carryforwards, the Corporation needs taxable income of approximately $412 million across multiple jurisdictions. The taxable income needed to realize the deferred tax assets for tax loss and tax credit carryforwards that are subject to expiration between 2006-2010 is less than $1 million. In evaluating the ability to realize its deferred tax assets, the Corporation relied principally on forecasted taxable income using historical and projected future operating results, the reversal of existing temporary differences and the availability of tax planning strategies.

       At December 31, 2004, the Corporation had deferred tax assets for tax loss and tax credit carryforwards of $547 million, $1 million of which is subject to expiration in the years 2005-2009. In order to realize these deferred tax assets for tax loss and tax credit carryforwards, the Corporation needs taxable income of approximately $1.5 billion across multiple jurisdictions. The taxable income needed to realize the deferred tax assets for tax loss and tax credit carryforwards that are subject to expiration between 2005-2009 is approximately $5 million.

      The Corporation accrues for tax contingencies when it is probable that a liability to a taxing authority has been incurred and the amount of the contingency can be reasonably estimated, based on past experience. The tax contingency reserve is adjusted for changes in circumstances and additional uncertainties, such as significant amendments to existing tax law. At December 31, 2004,2005, the Corporation had a tax contingency reserve for both domestic and foreign issues of $221$156 million. For additional information, see Note QO to the Consolidated Financial Statements.


      Environmental Matters

      Environmental Policies

      Prior to the Dow merger, theThe Corporation and Dow both were RESPONSIBLE CARE companies,is committed to the Guiding Principles of RESPONSIBLE CARE,Responsible Care®, to environmental, health and safety ("(“EH&S"&S”) performance improvement and to public accountability. After the Dow merger, Dow'sDow’s EH&S management system ("EMS"(“EMS”) and EH&S 2005 Goals were implemented at all UCC sites in order to minimize environmental risks and impacts, both past and future.

              Dow'sDow’s EH&S 2005 Goals, initiated in 1996, include reducing leaks, spills, fires, explosions, work-related injuries and transportation incidents by 90 percent, and reducing chemical emissions, waste and wastewater by 50 percent. Dow'sDow’s EMS defines for the businesses the "who,“who, what, when and how"how” needed to achieve the policies, requirements, performance objectives, leadership expectations and public commitments. EMS is also designed to minimize the long-term cost of environmental protection and to comply with applicable laws and regulations. Security aspects of EMS were strengthened to require site vulnerability assessments to ensure appropriate safeguards to protect employees and physical assets in a post-September 11th world. Furthermore, EMS is integrated into a company-wide Management System for EH&S, Operations, Quality and Human Resources, including implementation of the global EH&S Work Process to improve EH&S performance and to ensure ongoing compliance worldwide.

       

      UCC first works to eliminate or minimize the generation of waste and emissions at the source through research, process design, plant operations and maintenance. Next, UCC finds ways to reuse and recycle materials. Finally, unusable or non-recyclable hazardous waste is treated before disposal to eliminate or reduce the hazardous nature and volume of the waste. Treatment may include destruction by chemical, physical, biological or thermal means. Disposal of waste materials in landfills is considered only after all other options have been thoroughly evaluated. UCC has specific requirements for wasteswaste that areis transferred to non-UCC facilities, including the periodic auditing of these facilities.

      In 2005, the next generation of Dow’s 10-year goals were developed, which will provide continuity to the first set of goals, while also addressing a broader set of challenges. The 2015 Sustainability Goals will set the standard for sustainability in the industry by focusing on improvements in local corporate citizenship and product stewardship, and actively pursuing methods to reduce the Corporation’s environmental impact.

      Chemical Security

      Growing public and political attention has been placed on protecting U.S. critical infrastructure, including the chemical industry, from security threats. Terrorist attacks and natural disasters have increased concern about the security of chemical production and distribution. The focus on security is not new to UCC and UCC continues to improve its security plans, placing emphasis on the safety of UCC communities and people by being prepared to meet risks at any level and to address both internal and external identifiable risks. UCC’s security plans also are developed to avert interruptions of normal business work operations which could materially and adversely affect the Corporation’s results of operations, liquidity and financial condition.

      UCC is a Responsible Care® company and adheres to the Responsible Care® Security Code that requires all aspects of
      security – including facility, transportation, and cyberspace – be assessed and gaps addressed. Through global implementation

      13



      of the Security Code, UCC has permanently heightened the level of security – not just in the United States, but worldwide. Assessment and improvement costs are not considered material to the Corporation’s consolidated financial statements. UCC uses a risk-based approach employing the U.S. Government’s Sandia National Labs methodology to repeatedly assess the risks to sites, systems, and processes. UCC has expanded its comprehensive Distribution Risk Review process that had been in place for decades to address potential threats in all modes of transportation across its supply chain. To reduce vulnerabilities, UCC maintains security measures that meet or exceed regulatory and industry security standards in all areas in which UCC operates.

      UCC continually works to strengthen partnerships with local responders, law enforcement, and security agencies and to enhance confidence in the integrity of its security and risk management program as well as strengthen its preparedness and response capabilities. UCC also works closely with its supply chain partners and strives to educate lawmakers, regulators and communities about its resolve and actions to date which are mitigating security and crisis threats.

      Climate Change

      There is growing political and scientific consensus that emissions of greenhouse gases ("GHG"(“GHG”) due to human activities continue to alter the composition of the global atmosphere in ways that are affecting the climate. UCC takes global climate change very seriously and is committed to reducing its GHG intensity (pounds of GHG per pound of product), developing climate-friendly products and processes and, over the longer term, implementing technology solutions to achieve even greater climate change improvements. Given the uncertainties regarding implementation of the Kyoto Protocol and related climate change policies, it is speculative to engage in an assessment of either the potential liability or benefit associated with climate change issues.

      Environmental Remediation

      UCC accrues the costs of remediation of its facilities and formerly owned facilities based on current law and existing technologies. The nature of such remediation includes, for example, the management of soil and groundwater contamination and the closure of contaminated landfills and other waste management facilities. In the case of landfills and other active waste management facilities, UCC recognizes the costs over the useful life of the facility. The policies adopted to properly reflect the monetary impacts of environmental matters are discussed in Note A to the Consolidated Financial Statements. To assess the impact on the consolidated financial statements, environmental experts review currently available facts to evaluate the probability and scope of potential liabilities. Inherent uncertainties exist in such evaluations primarily due to unknown conditions, changing governmental regulations and legal standards regarding liability, and evolving technologies. These liabilities are adjusted periodically as remediation efforts progress or as additional technical or legal information becomes available. The Corporation had an accrued liability of $53 million at December 31, 2005, compared with $65 million at December 31, 2004, compared with $76 million at December 31, 2003, related to the remediation of current or former UCC-owned sites. The Corporation has not recorded any third-party recovery related to these sites as a receivable.

       

      In addition to current and former UCC-owned sites, under the Federal Comprehensive Environmental Response, Compensation and Liability Act and equivalent state laws (hereafter referred to collectively as "Superfund Law"“Superfund Law”), UCC is liable for remediation of other hazardous waste sites where UCC allegedly disposed of, or arranged for the treatment or disposal of, hazardous substances. UCC readily cooperates in the remediation of these sites where the Corporation'sCorporation’s liability is clear, thereby minimizing legal and administrative costs. Because Superfund Law imposes joint and several liability upon each party at a site, UCC has evaluated its potential liability in light of the number of other companies that also have been named potentially responsible parties ("PRPs"(“PRPs”) at each site, the estimated apportionment of costs among all PRPs, and the financial ability and commitment of each to pay its expected share. Management'sManagement’s estimate of the Corporation'sCorporation’s remaining liability for the remediation of Superfund sites was $34 million at December 31, 2005 and $39 million at December 31, 2004, and $33 million at December 31, 2003, which has been accrued, although the ultimate cost with respect to these sites could exceed that amount.

      14



      Information regarding environmental sites is provided below:

      Environmental Sites
        
        
        
        
       
       
       UCC-owned Sites
       Superfund Sites
       
       
       2004
       2003
       2004
       2003
       
      Number of sites at January 1 30 30 56 51 
      Sites added during year   4 6 
      Sites closed during year (1) (16)(1)
        
       
       
       
       
      Number of sites at December 31 29 30 44 56 
        
       
       
       
       

       

      Environmental Sites

       

       

      UCC-owned Sites(1)

       

      Superfund Sites(2)

       

       

       

      2005

       

      2004

       

      2005

       

      2004

       

      Number of sites at January 1

       

      29

       

      30

       

      44

       

      56

       

      Sites added during year

       

      4

       

       

      7

       

      4

       

      Sites closed during year

       

       

      (1

      )

      (4

      )

      (16

      )

      Number of sites at December 31

       

      33

       

      29

       

      47

       

      44

       


      (1)    UCC-owned sites are sites currently or formerly owned by UCC, where remediation obligations are imposed (in the United States) by the Resource Conservation Recovery Act or analogous state law.

      (2)    Superfund sites are sites, including sites not owned by UCC, where remediation obligations are imposed by Superfund Law.

      In total, the Corporation'sCorporation’s accrued liability for probable environmental remediation and restoration costs was $104$87 million at December 31, 2004,2005, compared with $109$104 million at the end of 2003.2004. This is management'smanagement’s best estimate of the costs for remediation and restoration with respect to environmental matters for which the Corporation has accrued liabilities, although the ultimate cost with respect to these particular matters could range up to twice that amount. It is the opinion of management that the possibility is remote that costs in excess of those accrued or disclosed will have a material adverse impact on the Corporation'sCorporation’s consolidated financial statements.

       

      The amounts charged to income on a pretax basis related to environmental remediation totaled $19 million in 2005, $18 million in 2004 and $2 million in 2003 and $20 million in 2002.2003. Capital expenditures for environmental protection were $26 million in 2005, $26 million in 2004 and $20 million in 2003 and $9 million in 2002.2003.

      Asbestos-Related Matters

      Introduction

      The Corporation is and has been involved in a large number of asbestos-related suits filed primarily in state courts during the past three decades. These suits principally allege personal injury resulting from exposure to asbestos-containing products and frequently seek both actual and punitive damages. The alleged claims primarily relate to products that UCC sold in the past, alleged exposure to asbestos-containing products located on UCC'sUCC’s premises, and UCC'sUCC’s responsibility for asbestos suits filed against a former subsidiary, Amchem Products, Inc. ("Amchem"(“Amchem”). In many cases, plaintiffs are unable to demonstrate that they have suffered any compensable loss as a result of such exposure, or that injuries incurred in fact resulted from exposure to the Corporation'sCorporation’s products.

       

      Influenced by the bankruptcy filings of numerous defendants in asbestos-related litigation and the prospects of various forms of state and national legislative reform, the rate at which plaintiffs filed asbestos-related suits against various companies, including the Corporation and Amchem, increased in 2001, 2002 and the first half of 2003. In the second half of 2003 and throughout 2004,Since then, the rate of filing has significantly abated. The Corporation expects more asbestos-related suits to be filed against it and Amchem in the future, and will aggressively defend or reasonably resolve, as appropriate, both pending and future claims.

       

      The table below provides information regarding asbestos-related claims filed against the Corporation and Amchem:

       
       2004
       2003
       2002
       
      Claims unresolved at January 1 193,891 200,882 126,564 
      Claims filed 58,240 122,586 121,916 
      Claims settled, dismissed or otherwise resolved (48,715)(129,577)(47,598)
        
       
       
       
      Claims unresolved at December 31 203,416 193,891 200,882 
      Claimants with claims against both UCC and Amchem 73,587 66,656 66,008 
        
       
       
       
      Individual claimants at December 31 129,829 127,235 134,874 
        
       
       
       

       A review of a representative sample of cases outstanding at December 31, 2004 showed that in more than 98 percent of the cases filed against the Corporation and Amchem, no specific amount of damages is alleged or, if an amount is alleged, it merely represents jurisdictional amounts or amounts to be proven at trial. This percentage increased with the more recently filed cases included in the review. Even in those situations where specific damages are alleged, the claims frequently seek the same amount of damages, irrespective of the disease or injury. Plaintiffs'

       

       

      2005

       

      2004

       

      2003

       

      Claims unresolved at January 1

       

      203,416

       

      193,891

       

      200,882

       

      Claims filed

       

      34,394

       

      58,240

       

      122,586

       

      Claims settled, dismissed or otherwise resolved

       

      (91,485

      )

      (48,715

      )

      (129,577

      )

      Claims unresolved at December 31

       

      146,325

       

      203,416

       

      193,891

       

      Claimants with claims against both UCC and Amchem

       

      48,647

       

      73,587

       

      66,656

       

      Individual claimants at December 31

       

      97,678

       

      129,829

       

      127,235

       

      Plaintiffs’ lawyers often sue dozens or even hundreds of defendants in individual lawsuits on behalf of hundreds or even thousands of claimants. As a result, even when specific


      the damages are alleged with respect to a specific disease or injury, those damages are not expressly identified as to UCC, Amchem or any other particular defendant.defendant, even when specific damages are alleged with respect to a specific disease or injury. In fact, there are no personal injury cases in which only the Corporation and/or Amchem are the sole named defendants. For these reasons and based upon the Corporation'sCorporation’s litigation and settlement experience, the Corporation does not consider the damages alleged against it and Amchem to be a meaningful factor in its determination of any potential asbestos liability.

      15



      Estimating the Liability

      Through the third quarter of 2002, the Corporation had concluded it was not possible to estimate its cost of disposing of asbestos-related claims that might be filed against it and Amchem in the future due toBased on a number of reasons. During the third and fourth quarters of 2002, the Corporation worked withstudy completed by Analysis, Research & Planning Corporation ("ARPC"(“ARPC”), a consulting firm with broad experience in estimating resolution costs associated with mass tort litigation, including asbestos, to explore whether it would be possible to estimate the cost of disposing of pending and future asbestos-related claims that have been, and could reasonably be expected to be, filed against the Corporation and Amchem. ARPC concluded that it was not possible to estimate the full range of the cost of resolving future asbestos-related claims against UCC and Amchem because of various uncertainties associated with the litigation of those claims. Despite its inability to estimate the full range of the cost of resolving future asbestos-related claims, ARPC advised the Corporation that it would be possible to determine an estimate of a reasonable forecast of the cost of resolving pending and future asbestos-related claims likely to face UCC and Amchem if certain assumptions were made. As a result, the following assumptions were made and then used by ARPC:

        In the near term, the number of future claims to be filed against UCC and Amchem will be at a level consistent with levels experienced immediately prior to 2001.

        The number of future claims to be filed against UCC and Amchem will decline at a fairly constant rate each year from 2003.

        The average resolution value for pending and future claims will be equivalent to those experienced during 2001 and 2002.

              Based on the resulting study completed by ARPC in January 2003, the Corporation increased its December 31, 2002 asbestos-related liability for pending and future claims for the 15-year period ending in 2017 to $2.2 billion, excluding future defense and processing costs. Approximately 28 percent of the recorded liability related to pending claims and approximately 72 percent related to future claims.

      At each balance sheet date, the Corporation compares current asbestos claim and resolution activity to the assumptions in the most recent ARPC study to determine whether the accrual continues to be appropriate.

       

      In November 2003,2004, the Corporation requested ARPC to review the Corporation's asbestos claim and resolution activity during 2003 and determine the appropriateness of updating the study. In response to that request, ARPC reviewed and analyzed data through November 25, 2003 to determine the number of asbestos-related filings and costs associated with 2003 activity. In January 2004, ARPC stated that an update at that time would not provide a more likely estimate of future events than that reflected in its study of the previous year and, therefore, the estimate in that study remained applicable. Based on the Corporation's own review of the asbestos claim and resolution activity and ARPC's response, the Corporation determined that no change to the accrual was required at December 31, 2003.

              In November 2004, the Corporation again requested ARPC to review the Corporation'sCorporation’s historical asbestos claim and resolution activity and determine the appropriateness of updating theits January 2003 study. In response to this request, ARPC reviewed and analyzed data through November 14, 2004, and again concluded that it was not possible to estimate the full range of the cost of resolving future asbestos-related claims against UCC and Amchem because of various uncertainties associated with the litigation of those claims. ARPC did advise, however, that it was reasonable and feasible to construct a new estimate of the cost of resolving current and future asbestos-related claims using the same two widely used forecasting methodologies used by ARPC in its January 2003 study, if certain assumptions were made. As a result, the following assumptions were made and then used by ARPC:

        The number of future claims to be filed annually against UCC and Amchem is unlikely to exceed the level of claims experienced during 2004.

        The number of claims filed against UCC and Amchem annually from 2001 to 2003 is considered anomalous for the purpose of estimating future filings.

        The number of future claims to be filed against UCC and Amchem will decline at a fairly constant rate each year from 2005.

          The average resolution value for pending and future claims will be equivalent to those experienced during 2003 and 2004 (excluding settlements from closed claims filed in Madison County, Illinois with respect to future claims, as those settlements are not considered to be relevant for predicting the cost of resolving future claims).

                The resulting study completed by ARPC in January 2005, stated thatARPC provided the undiscounted costCorporation with a report summarizing the results of resolving pending and future asbestos-related claims against UCC and Amchem, excluding future defense and processing costs, through 2017 was estimated to be between approximately $1.5 billion and $2.0 billion, depending on which of the two accepted methodologies was used.its study. At December 31, 2004, the recorded asbestos-related liability for pending and future claims was $1.6 billion. Based on the low end of the range in the January 2005 study, the recorded asbestos-related liability for pending and future claims at December 31, 2004 would be sufficient to resolve asbestos-related claims against UCC and Amchem into 2019. As in its January 2003 study, ARPC did provide estimates for a longer period of time in its January 2005 study, but also reaffirmed its prior advice that forecasts for shorter periods of time are more accurate than those for longer periods of time. Based on ARPC’s studies, the Corporation’s asbestos litigation experience, and the uncertainties surrounding asbestos litigation and legislative reform efforts, management determined that no change to the accrual was required at December 31, 2004.

         

        In November 2005, the Corporation requested ARPC to review the Corporation’s 2005 asbestos claim and resolution activity and determine the appropriateness of updating the January 2005 study. In response to that request, ARPC reviewed and analyzed data through October 31, 2005. In January 2006, ARPC stated that an update of the study would not provide a more likely estimate of future events than the estimate reflected in its study of the previous year and, therefore, the estimate in that study remained applicable. Based on the Corporation’s own review of the asbestos claim and resolution activity and ARPC’s response, the Corporation determined that no change to the accrual was required at December 31, 2005.

        The asbestos-related liability for pending and future claims was $1.5 billion at December 31, 2005 and $1.6 billion at December 31, 2004 and $1.9 billion at2004. At December 31, 2003.2005, approximately 39 percent of the recorded liability related to pending claims and approximately 61 percent related to future claims. At December 31, 2004, approximately 37 percent of the recorded liability related to pending claims and approximately 63 percent related to future claims. At December 31, 2003, approximately 33 percent of the recorded liability related to pending claims and approximately 67 percent related to future claims.

         Based on ARPC's January 2003 and January 2005 studies, the Corporation's recent asbestos litigation experience, and the uncertainties surrounding asbestos litigation and legislative reform efforts, the Corporation determined that no change to the accrual was required at December 31, 2004.

        Defense and Resolution Costs

        The following table provides information regarding defense and resolution costs related to asbestos-related claims filed against the Corporation and Amchem:

        Defense and Resolution Costs at December 31
        In millions

         2004
         2003
         2002
        Defense costs for the year $86 $110 $92
        Aggregate defense costs to date  344  258  148
        Resolution costs for the year  300  293  155
        Aggregate resolution costs to date  926  626  333
          
         
         

         

        Defense and Resolution Costs

        In millions

         

        2005

         

        2004

         

        2003

         

        Aggregate Costs
        to Date as of Dec. 31, 2005

         

        Defense costs

         

        $

          75

         

        $

          86

         

        $

          110

         

        $

          419

         

        Resolution costs

         

        $

          139

         

        $

          300

         

        $

          293

         

        $

          1,065

         

        The annual average resolution payment per asbestos claimant and the rate of new claim filings has fluctuated both up and down since the beginning of 2001. Union Carbide'sCarbide’s management expects such fluctuations to continue in the future based upon the number and type of claims settled in a particular period, the jurisdictions in which such claims arose, and the extent to which any proposed legislative reform related to asbestos litigation is being considered. The average cost of resolving claims increased during 2004 due to the resolution of a large percentage of claims alleging mesothelioma as an illness and the resolution of a large percentage of claims from difficult jurisdictions. Additionally, the Corporation found it advantageous to resolve a relatively large number of cases in 2004 that would normally not have been resolved until 2005, based on past practice.

        Insurance Receivables

        At December 31, 2002, the Corporation increased the receivable for insurance recoveries related to its asbestos liability to $1.35 billion, substantially exhausting its asbestos product liability coverage. Combined with the previously mentioned increase in the asbestos-related liability at December 31, 2002, this resulted in a net charge of $828 million, $522 million on an after-tax basis, in the fourth quarter of 2002.

        The insurance receivable related to the asbestos liability was determined after a thorough review of applicable insurance policies and the 1985 Wellington Agreement, to which the Corporation and many of its liability insurers are signatory parties, as well as other insurance settlements, with due consideration given to applicable deductibles, retentions and policy limits, and taking into account the solvency and historical payment experience of various insurance carriers. The Wellington Agreement and other agreements with insurers are designed to facilitate an orderly resolution and collection of the Corporation’s insurance policies and to resolve issues that the insurance carriers may raise.

         

        The Corporation'sCorporation’s receivable for insurance recoveries related to its asbestos liability was $535 million at December 31, 2005 and $712 million at December 31, 2004 and $1.0 billion2004. At December 31, 2005, $398 million ($543 million at December 31, 2003. At December 31, 2004, $464 million2004) of

        16



        the receivable for insurance recoveries was related to insurers that are not signatories to the Wellington Agreement and/or do not otherwise have agreements in place regarding their asbestos-related insurance coverage.


         

        In addition, the Corporation had receivables for defense and resolution costs submitted to insurance carriers for reimbursement as follows:

        Receivables for Costs Submitted to Insurance Carriers
        at December 31
        In millions

         2004
         2003
        Receivables for defense costs $85 $94
        Receivables for resolution costs  406  255
          
         
        Total $491 $349
          
         

         The Corporation's insurance policies generally provide coverage

        Receivables for asbestos liability costs, including coverage for both resolution and defense costs. As previously noted, the Corporation increased its receivable for insurance recoveries relatedCosts Submitted to its asbestos liabilityInsurance Carriers at December 31 2002, thereby recording the full favorable income statement impact of its insurance coverage in 2002. Accordingly, defense and resolution costs recovered from insurers reduce the insurance receivable. Prior to increasing the insurance receivable related to the asbestos liability at December 31, 2002, the impact on results of operations for defense costs was the amount of those costs not covered by insurance. Since the

        In millions

         

        2005

         

        2004

         

        Receivables for defense costs

         

        $

        73

         

        $

        85

         

        Receivables for resolution costs

         

        327

         

        406

         

        Total

         

        $

        400

         

        $

        491

         

        The Corporation expenses defense costs as incurred, defense costs for asbestos-related litigation (net of insurance) have impacted, and will continue to impact, results of operations.incurred. The pretax impact for defense and resolution costs, net of insurance, was $75 million in 2005, $82 million in 2004 and $94 million in 2003, and $9 million in 2002, and was reflected in "Cost“Cost of sales."

        In September 2003, the Corporation filed a comprehensive insurance coverage case in the Circuit Court for Kanawha County in Charleston, West Virginia, seeking to confirm its rights to insurance for various asbestos claims (the "West“West Virginia action"action”). and to facilitate an orderly and timely collection of insurance proceeds. Although the Corporation already has settlements in place concerning coverage for asbestos claims with many of its insurers, including those covered by the 1985 Wellington Agreement, this lawsuit was filed against insurers that are not signatories to the Wellington Agreement and/or do not otherwise have agreements in place with the Corporation regarding their asbestos-related insurance coverage. The Corporation continuescoverage, in order to believefacilitate an orderly resolution and collection of such insurance policies and to resolve issues that its recorded receivable for insurance recoveries from allthe insurance carriers may raise. In early 2004, several of the defendant insurers in the West Virginia action filed a competing action in the Supreme Court of the State of New York, County of New York. As a result of motion practice, the West Virginia action was dismissed in August 2004 on the basis of forum non conveniens (i.e., West Virginia is collectible.an inconvenient location for the parties). The comprehensive insurance coverage litigation is now proceeding in the New York courts (the “New York action”). The insurance carriers are contesting this litigation. Through the fourth quarter of 2005, the Corporation reached this conclusion aftersettlements with several of the carriers involved in the New York action. After a further review of its insurance policies, with due consideration given to applicable deductibles, retentions and policy limits, after taking into account the solvency and historical payment experience of various insurance carriers; existing insurance settlements; and the advice of outside counsel with respect to the applicable insurance coverage law relating to the terms and conditions of its insurance policies. In early 2004, severalpolicies, the Corporation continues to believe that its recorded receivable for insurance recoveries from all insurance carriers is probable of the defendant insurers in the West Virginia action filed a competing action in the Supreme Court of the State of New York, County of New York. As a result of motion practice, the West Virginia action was dismissed in August 2004 on the basis offorum non conveniens (i.e., West Virginia is an inconvenient location for the parties). The comprehensive insurance coverage litigation is now proceeding in the New York courts.collection.

        Summary

        The amounts recorded for the asbestos-related liability and related insurance receivable described above were based upon current, known facts. However, projecting future events, such as the number of new claims to be filed and/or received each year, the average cost of disposing of each such claim, coverage issues among insurers, and the continuing solvency of various insurance companies, as well as the numerous uncertainties surrounding asbestos litigation in the United States, could cause the actual costs and insurance recoveries to be higher or lower than those projected or those recorded.

         

        Because of the uncertainties described above, management cannot estimate the full range of the cost of resolving pending and future asbestos-related claims facing the Corporation and Amchem. Management believes that it is reasonably possible that the cost of disposing of the Corporation'sCorporation’s asbestos-related claims, including future defense costs, could have a material adverse impact on the results of operations and cash flows for a particular period and on the consolidated financial position of the Corporation.

        17



        Union Carbide Corporation and Subsidiaries

        Item 7A.  Quantitative and Qualitative Disclosures about Market Risk



        UCC's

        UCC’s business operations give rise to market risk exposure due to changes in foreign exchange rates and interest rates. To manage such risks effectively, the Corporation can enter into hedging transactions, pursuant to established guidelines and policies, which enable it to mitigate the adverse effects of financial market risk. The Corporation does not hold derivative financial instruments for trading purposes.

         

        As a result of investments, production facilities and other operations on a global basis, the Corporation has assets, liabilities and cash flows in currencies other than the U.S. dollar. The primary objective of the Corporation'sCorporation’s foreign exchange risk management is to optimize the U.S. dollar value of net assets and cash flows, keeping the adverse impact of currency movements to a minimum. To achieve this objective, the Corporation will hedge, when appropriate, on a net exposure basis using foreign currency forward contracts, over-the-counter option contracts, cross-currency swaps and nonderivative instruments in foreign currencies. Main exposures are related to assets, liabilities and cash flows denominated in the currencies of Europe, Asia Pacific and Canada.

         

        The main objective of interest rate risk management is to reduce the total funding cost to the Corporation and to alter the interest rate exposure to the desired risk profile. The Corporation'sCorporation’s primary exposure is to the U.S. dollar yield curve. UCC will use interest rate swaps and "swaptions,"“swaptions,” when appropriate, to accomplish this objective.

         

        UCC uses value at risk ("VAR"(“VAR”), stress testing and scenario analysis for risk measurement and control purposes. VAR estimates the potential gain or loss in fair market values, given a certain move in prices over a certain period of time, using specified confidence levels. On an ongoing basis, the Corporation estimates the maximum gain or loss that could arise in one day, given a two-standard-deviation move in the respective price levels. These amounts are relatively insignificant in comparison to the size of the equity of the Corporation. The VAR methodology used by UCC is based primarily on the variance/covariance statistical model. The year-end VAR and average daily VAR for 20042005 and 20032004 are shown below:

        Total Daily VAR at December 31*

         2004
         2003
        In millions

         Year-end
         Average
         Year-end
         Average
        Interest rate $16 $16 $20 $21

        Total Daily VAR at December 31*

         

         

        2005

         

        2004

         

        In millions

         

        Year-end

         

        Average

         

        Year-end

         

        Average

         

        Interest rate

         

        $

        8

         

        $

        11

         

        $

        16

         

        $

        16

         


        *Using a 95 percent confidence level

        See Notes H and ON to the Consolidated Financial Statements for further disclosure regarding market risk.

        18



        ITEM 8.  FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA.

        REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM

        To the Board of Directors and Stockholder of Union Carbide Corporation:

        We have audited the accompanying consolidated balance sheets of Union Carbide Corporation and subsidiaries (the "Corporation"“Corporation”) as of December 31, 20042005 and 2003,2004, and the related consolidated statements of income, stockholder'sstockholder’s equity, comprehensive income, and cash flows for each of the three years in the period ended December 31, 2004.2005.  Our audits also included the financial statement schedule listed at Item 15 (a) 2.  These financial statements and financial statement schedule are the responsibility of the Corporation'sCorporation’s management.  Our responsibility is to express an opinion on the financial statements and financial statement schedule based on our audits.

        We conducted our audits in accordance with the standards of the Public Company Accounting Oversight Board (United States).  Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement.  AnThe Corporation is not required to have, nor were we engaged to perform, an audit includesof its internal control over financial reporting.  Our audits included consideration of internal control over financial reporting as a basis for designing audit procedures that are appropriate in the circumstances, but not for the purpose of expressing an opinion on the effectiveness of the Corporation'sCorporation’s internal control over financial reporting.  Accordingly, we express no such opinion.  An audit also includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation.  We believe that our audits provide a reasonable basis for our opinion.

        In our opinion, such consolidated financial statements present fairly, in all material respects, the financial position of Union Carbide Corporation and subsidiaries as of December 31, 20042005 and 2003,2004, and the results of their operations and their cash flows for each of the three years in the period ended December 31, 2004,2005, in conformity with accounting principles generally accepted in the United States of America.  Also, in our opinion, such financial statement schedule, when considered in relation to the basic consolidated financial statements taken as a whole, presents fairly in all material respects the information set forth therein.


        /s/

         /s/ DELOITTE & TOUCHE LLP


        DELOITTE & TOUCHE LLP

        Midland, Michigan

        February 9, 2005



        8, 2006


        19




        Union Carbide Corporation and Subsidiaries

        Consolidated Statements of Income

        (In millions) For the years ended December 31

         2004
         2003
         2002
         
         Net trade sales $328 $353 $415 
         Net sales to related companies  5,536  4,813  4,372 
          
         
         
         
        Total Net Sales  5,864  5,166  4,787 
          
         
         
         
         Cost of sales  5,193  4,761  4,291 
         Research and development expenses  90  96  119 
         Selling, general and administrative expenses  20  33  48 
         Amortization of intangibles  4  4  4 
         Merger-related expenses      55 
         Restructuring charges  48    44 
         Asbestos-related charge      828 
         Equity in earnings of nonconsolidated affiliates  582  220  67 
         Sundry income (expense)—net  (70) 25  (3)
         Interest income  8  10  36 
         Interest expense and amortization of debt discount  93  113  131 
          
         
         
         
        Income (Loss) before Income Taxes and Minority Interests  936  414  (633)
          
         
         
         
         Provision (Credit) for income taxes  248  100  (124)
         Minority interests' share in income  1  1  1 
          
         
         
         
        Net Income (Loss) Available for Common Stockholder $687 $313 $(510)
          
         
         
         

        See Notes to the Consolidated Financial Statements.



        Union Carbide Corporation and Subsidiaries
        Consolidated Balance Sheets

        (In millions) At December 31

         2004
         2003
        Assets      
        Current Assets      
         Cash and cash equivalents $22 $21
         Accounts receivable:      
          Trade (net of allowance for doubtful receivables—2004: $4; 2003: $4)  58  59
          Related companies  504  279
          Other  191  120
         Notes receivable from related companies  53  124
         Inventories  186  182
         Deferred income tax assets—current  71  56
         Asbestos-related insurance receivables—current  175  200
          
         
         Total current assets  1,260  1,041
          
         
        Investments      
         Investments in related companies  462  461
         Investments in nonconsolidated affiliates  1,041  626
         Other investments  23  35
         Noncurrent receivables  13  17
         Noncurrent receivable from related company  222  
          
         
         Total investments  1,761  1,139
          
         
        Property      
         Property  7,304  7,375
         Less accumulated depreciation  5,227  5,132
          
         
         Net property  2,077  2,243
          
         
        Other Assets      
         Goodwill  26  26
         Other intangible assets (net of accumulated amortization—2004: $124; 2003: $118)  20  23
         Deferred income tax assets—noncurrent  452  783
         Asbestos-related insurance receivables—noncurrent  1,028  1,176
         Prepaid pension expense  655  
         Deferred charges and other assets  52  73
          
         
         Total other assets  2,233  2,081
          
         
        Total Assets $7,331 $6,504
          
         

        (In millions) For the years ended December 31

         

        2005

         

        2004

         

        2003

         

        Net trade sales

         

        $

        300

         

        $

        328

         

        $

        353

         

        Net sales to related companies

         

        6,088

         

        5,536

         

        4,813

         

        Total Net Sales

         

        6,388

         

        5,864

         

        5,166

         

        Cost of sales

         

        5,690

         

        5,193

         

        4,761

         

        Research and development expenses

         

        78

         

        90

         

        96

         

        Selling, general and administrative expenses

         

        17

         

        20

         

        33

         

        Amortization of intangibles

         

        1

         

        4

         

        4

         

        Restructuring charges

         

        11

         

        48

         

         

        Equity in earnings of nonconsolidated affiliates

         

        476

         

        582

         

        220

         

        Gain on sale of nonconsolidated affiliate

         

        637

         

         

         

        Sundry income (expense) - net

         

        145

         

        (70

        )

        25

         

        Interest income

         

        29

         

        8

         

        10

         

        Interest expense and amortization of debt discount

         

        71

         

        93

         

        113

         

        Income before Income Taxes and Minority Interests

         

        1,807

         

        936

         

        414

         

        Provision for income taxes

         

        496

         

        248

         

        100

         

        Minority interests’ share in income

         

         

        1

         

        1

         

        Income before Cumulative Effect of Change in Accounting Principle

         

        1,311

         

        687

         

        313

         

        Cumulative effect of change in accounting principle

         

        (8

        )

         

         

        Net Income Available for Common Stockholder

         

        $

        1,303

         

        $

        687

         

        $

        313

         

        See Notes to the Consolidated Financial Statements.



        Union Carbide Corporation and Subsidiaries
        Consolidated Balance Sheets

        (In millions, except for share amounts) At December 31

         2004
         2003
         
        Liabilities and Stockholder's Equity       
        Current Liabilities       
         Notes payable:       
          Related companies $139 $23 
          Other  4  2 
         Long-term debt due within one year  266  16 
         Accounts payable:       
          Trade  260  245 
          Related companies  270  287 
          Other  40  32 
         Income taxes payable  116  77 
         Asbestos-related liabilities—current  92  122 
         Accrued and other current liabilities  360  245 
          
         
         
         Total current liabilities  1,547  1,049 
          
         
         
        Long-Term Debt  1,006  1,272 
          
         
         
        Other Noncurrent Liabilities       
         Pension and other postretirement benefits—noncurrent  470  524 
         Asbestos-related liabilities—noncurrent  1,549  1,791 
         Other noncurrent obligations  433  477 
          
         
         
         Total other noncurrent liabilities  2,452  2,792 
          
         
         
        Minority Interest in Subsidiaries  4  3 
          
         
         
        Stockholder's Equity       
         Common stock (authorized and issued: 1,000 shares of $0.01 par value each)     
         Additional paid-in capital     
         Retained earnings  2,433  1,746 
         Accumulated other comprehensive loss  (111) (358)
          
         
         
         Net stockholder's equity  2,322  1,388 
          
         
         
        Total Liabilities and Stockholder's Equity $7,331 $6,504 
          
         
         

        See Notes to the Consolidated Financial Statements.



        Union Carbide Corporation and Subsidiaries
        Consolidated Statements of Cash Flows

        (In millions) For the years ended December 31

         2004
         2003
         2002
         
        Operating Activities          
         Net Income (Loss) Available for Common Stockholder $687 $313 $(510)
         Adjustments to reconcile net income (loss) to net cash provided by
        operating activities:
                  
          Depreciation and amortization  336  340  328 
          Provision (Credit) for deferred income tax  225  34  (137)
          Earnings/losses of nonconsolidated affiliates in excess of
            dividends received
          (425) (151) (14)
          Minority interests' share in income  1  1  1 
          Net loss on sales of consolidated companies      2 
          Net gain on sales of nonconsolidated affiliates  (1) (20)  
          Net gain on sales of property  (8) (34) (18)
          Other net (gain) loss  (9) 1  (28)
          Merger-related expenses      34 
          Restructuring charges  37    44 
          Asbestos-related charge      828 
         Changes in assets and liabilities that provided (used) cash:          
          Accounts and notes receivable  15  198  206 
          Related company receivables  (154) 353  568 
          Inventories  (4) 32  144 
          Accounts payable  25  (34) (124)
          Related company payables  99  (297) (987)
          Other assets and liabilities  (467) (448) (448)
          
         
         
         
         Cash provided by (used in) operating activities  357  288  (111)
          
         
         
         
        Investing Activities          
         Capital expenditures  (145) (109) (101)
         Proceeds from sales of property  12  99  46 
         Proceeds from sales of consolidated companies    1  20 
         Investments in nonconsolidated affiliates  (1) (16) (23)
         Distributions from nonconsolidated affiliates  4  63   
         Increase in noncurrent receivable from related company  (222)    
         Collection of noncurrent notes receivable from related companies    17  483 
         Proceeds from sales of nonconsolidated affiliates  1  27   
         Purchases of investments    (5) (28)
         Proceeds from sales of investments  9  16  41 
          
         
         
         
         Cash provided by (used in) investing activities  (342) 93  438 
          
         
         
         
        Financing Activities          
         Changes in short-term notes payable  2  (4) (2)
         Payments on long-term debt  (16) (380) (75)
         Distributions to minority interests    (1) (3)
         Dividend paid to stockholder      (257)
          
         
         
         
         Cash used in financing activities  (14) (385) (337)
          
         
         
         
        Summary          
         Increase (Decrease) in cash and cash equivalents  1  (4) (10)
         Cash and cash equivalents at beginning of year  21  25  35 
          
         
         
         
         Cash and cash equivalents at end of year $22 $21 $25 
          
         
         
         

        See Notes to the Consolidated Financial Statements.



        Union Carbide Corporation and Subsidiaries
        Consolidated Statements of Stockholder's Equity

        (In millions) For the years ended December 31

         2004
         2003
         2002
         
        Common stock          
         Balance at beginning and end of year $ $ $ 
          
         
         
         
        Additional paid-in capital          
         Balance at beginning and end of year       
          
         
         
         
        Retained earnings          
         Balance at beginning of year  1,746  1,433  2,200 
         Net income (loss)  687  313  (510)
         Common stock dividends declared      (257)
          
         
         
         
         Balance at end of year  2,433  1,746  1,433 
          
         
         
         
        Accumulated other comprehensive loss, net of tax          
         Unrealized gains on investments at beginning of year  5  1  2 
          Unrealized gains (losses)  (5) 4  (1)
          
         
         
         
          Balance at end of year    5  1 
          
         
         
         
         Cumulative translation adjustments at beginning of year  (49) (68) (85)
          Translation adjustments  (7) 19  17 
          
         
         
         
          Balance at end of year  (56) (49) (68)
          
         
         
         
         Minimum pension liability at beginning of year  (311) (271)  
          Adjustments  256  (40) (271)
          
         
         
         
          Balance at end of year  (55) (311) (271)
          
         
         
         
         Accumulated derivative loss at beginning of year  (3) (6)  
          Net hedging results  3  3  (6)
          
         
         
         
          Balance at end of year    (3) (6)
          
         
         
         
         Total accumulated other comprehensive loss  (111) (358) (344)
          
         
         
         
        Net Stockholder's Equity $2,322 $1,388 $1,089 
          
         
         
         

        See Notes to the Consolidated Financial Statements.

        20



        Union Carbide Corporation and Subsidiaries

        Consolidated Statements of Comprehensive Income
        Balance Sheets

        (In millions) For the years ended December 31

         2004
         2003
         2002
         
        Net Income (Loss) Available for Common Stockholder $687 $313 $(510)
        Other Comprehensive Income (Loss), Net of Tax (tax amounts shown below for 2004,
            2003, 2002)
                  
         Unrealized gains (losses) on investments:          
          Unrealized holding gains (losses) during the year (Net of Tax of $0, $0, $0)  (5) 3   
          Less: Reclassification adjustments for net amounts included in net income (loss)
            (Net of Tax of $0, $1, $0)
            1  (1)
         Cumulative translation adjustments  (7) 19  17 
         Minimum pension liability adjustment (Net of Tax of $149, $(3), $(153))  256  (40) (271)
         Net gain (loss) on cash flow hedging derivative instruments  3  3  (6)
          
         
         
         
         Total other comprehensive income (loss)  247  (14) (261)
          
         
         
         
        Comprehensive Income (Loss) $934 $299 $(771)
          
         
         
         

        (In millions) At December 31

         

        2005

         

        2004

         

        Assets

         

         

         

         

         

        Current Assets

         

         

         

         

         

        Cash and cash equivalents

         

        $

        73

         

        $

        22

         

        Accounts receivable:

         

         

         

         

         

        Trade (net of allowance for doubtful receivables - 2005: $3; 2004: $4)

         

        53

         

        58

         

        Related companies

         

        508

         

        504

         

        Other

         

        96

         

        191

         

        Notes receivable from related companies

         

        1,631

         

        53

         

        Inventories

         

        181

         

        186

         

        Deferred income tax assets - current

         

        58

         

        71

         

        Asbestos-related insurance receivables - current

         

        117

         

        175

         

        Total current assets

         

        2,717

         

        1,260

         

        Investments

         

         

         

         

         

        Investments in related companies

         

        287

         

        462

         

        Investments in nonconsolidated affiliates

         

        887

         

        1,041

         

        Other investments

         

        13

         

        23

         

        Noncurrent receivables

         

        62

         

        13

         

        Noncurrent receivable from related company

         

        197

         

        222

         

        Total investments

         

        1,446

         

        1,761

         

        Property

         

         

         

         

         

        Property

         

        7,415

         

        7,304

         

        Less accumulated depreciation

         

        5,378

         

        5,227

         

        Net property

         

        2,037

         

        2,077

         

        Other Assets

         

         

         

         

         

        Goodwill

         

        26

         

        26

         

        Other intangible assets (net of accumulated amortization - 2005: $120; 2004: $124)

         

        22

         

        20

         

        Deferred income tax assets - noncurrent

         

         

        452

         

        Asbestos-related insurance receivables - noncurrent

         

        818

         

        1,028

         

        Prepaid pension expense

         

        806

         

        655

         

        Deferred charges and other assets

         

        62

         

        52

         

        Total other assets

         

        1,734

         

        2,233

         

        Total Assets

         

        $

        7,934

         

        $

        7,331

         

        See Notes to the Consolidated Financial Statements.


        21




        Union Carbide Corporation and Subsidiaries

        Consolidated Balance Sheets

        (In millions, except for share amounts) At December 31

         

        2005

         

        2004

         

        Liabilities and Stockholder’s Equity

         

         

         

         

         

        Current Liabilities

         

         

         

         

         

        Notes payable:

         

         

         

         

         

        Related companies

         

        $

        4

         

        $

        139

         

        Other

         

        4

         

        4

         

        Long-term debt due within one year

         

        2

         

        266

         

        Accounts payable:

         

         

         

         

         

        Trade

         

        292

         

        260

         

        Related companies

         

        317

         

        270

         

        Other

         

        29

         

        40

         

        Income taxes payable

         

        41

         

        116

         

        Asbestos-related liabilities - current

         

        121

         

        92

         

        Accrued and other current liabilities

         

        235

         

        360

         

        Total current liabilities

         

        1,045

         

        1,547

         

        Long-Term Debt

         

        822

         

        1,006

         

        Other Noncurrent Liabilities

         

         

         

         

         

        Deferred income taxes payable - noncurrent

         

        89

         

         

        Pension and other postretirement benefits - noncurrent

         

        455

         

        470

         

        Asbestos-related liabilities - noncurrent

         

        1,384

         

        1,549

         

        Other noncurrent obligations

         

        361

         

        433

         

        Total other noncurrent liabilities

         

        2,289

         

        2,452

         

        Minority Interest in Subsidiaries

         

        4

         

        4

         

        Stockholder’s Equity

         

         

         

         

         

        Common stock (authorized and issued: 1,000 shares of $0.01 par value each)

         

         

         

        Additional paid-in capital

         

        121

         

         

        Retained earnings

         

        3,736

         

        2,433

         

        Accumulated other comprehensive loss

         

        (83

        )

        (111

        )

        Net stockholder’s equity

         

        3,774

         

        2,322

         

        Total Liabilities and Stockholder’s Equity

         

        $

        7,934

         

        $

        7,331

         

        See Notes to the Consolidated Financial Statements.

        22



        Union Carbide Corporation and Subsidiaries

        Consolidated Statements of Cash Flows

        (In millions) For the years ended December 31

         

        2005

         

        2004

         

        2003

         

        Operating Activities

         

         

         

         

         

         

         

        Net Income Available for Common Stockholder

         

        $

        1,303

         

        $

        687

         

        $

        313

         

        Adjustments to reconcile net income to net cash provided by operating activities:

         

         

         

         

         

         

         

        Cumulative effect of change in accounting principle

         

        8

         

         

         

        Depreciation and amortization

         

        308

         

        336

         

        340

         

        Provision for deferred income tax

         

        455

         

        225

         

        34

         

        Earnings/losses of nonconsolidated affiliates in excess of dividends received

         

        (110

        )

        (425

        )

        (151

        )

        Minority interests’ share in income

         

         

        1

         

        1

         

        Pension contributions

         

        (54

        )

        (163

        )

        (8

        )

        Gain on sales of ownership interests in nonconsolidated affiliates, net

         

        (707

        )

        (1

        )

        (20

        )

        Gain on sales of investments, net

         

        (9

        )

         

         

        Gain on sales of property, net

         

        (4

        )

        (8

        )

        (34

        )

        Other net (gain) loss

         

        (1

        )

        (9

        )

        1

         

        Restructuring charges

         

         

        29

         

         

        Changes in assets and liabilities that provided (used) cash:

         

         

         

         

         

         

         

        Accounts and notes receivable

         

        12

         

        15

         

        198

         

        Related company receivables

         

        (1,582

        )

        (154

        )

        353

         

        Inventories

         

        5

         

        (4

        )

        32

         

        Accounts payable

         

        28

         

        25

         

        (34

        )

        Related company payables

         

        (88

        )

        99

         

        (297

        )

        Other assets and liabilities

         

        (82

        )

        (296

        )

        (440

        )

        Cash provided by (used in) operating activities

         

        (518

        )

        357

         

        288

         

        Investing Activities

         

         

         

         

         

         

         

        Capital expenditures

         

        (230

        )

        (145

        )

        (109

        )

        Proceeds from sales of property

         

        9

         

        12

         

        99

         

        Proceeds from sales of consolidated companies

         

         

         

        1

         

        Investments in nonconsolidated affiliates

         

         

        (1

        )

        (16

        )

        Distributions from nonconsolidated affiliates

         

        41

         

        4

         

        63

         

        Changes in noncurrent receivable from related company

         

        25

         

        (222

        )

         

        Collection of noncurrent notes receivable from related companies

         

         

         

        17

         

        Proceeds from sales of ownership interests in nonconsolidated affiliates

         

        867

         

        1

         

        27

         

        Proceeds from exchange of ownership interest in related company

         

        296

         

         

         

        Purchases of investments

         

        (2

        )

         

        (5

        )

        Proceeds from sales of investments

         

        12

         

        9

         

        16

         

        Cash provided by (used in) investing activities

         

        1,018

         

        (342

        )

        93

         

        Financing Activities

         

         

         

         

         

         

         

        Changes in short-term notes payable

         

         

        2

         

        (4

        )

        Payments on long-term debt

         

        (449

        )

        (16

        )

        (380

        )

        Distributions to minority interests

         

         

         

        (1

        )

        Cash used in financing activities

         

        (449

        )

        (14

        )

        (385

        )

        Summary

         

         

         

         

         

         

         

        Increase (Decrease) in cash and cash equivalents

         

        51

         

        1

         

        (4

        )

        Cash and cash equivalents at beginning of year

         

        22

         

        21

         

        25

         

        Cash and cash equivalents at end of year

         

        $

        73

         

        $

        22

         

        $

        21

         

        See Notes to the Consolidated Financial Statements.

        23



        Union Carbide Corporation and Subsidiaries

        Consolidated Statements of Stockholder’s Equity

        (In millions) For the years ended December 31

         

        2005

         

        2004

         

        2003

         

        Common stock

         

         

         

         

         

         

         

        Balance at beginning and end of year

         

        $

         

        $

         

        $

         

        Additional paid-in capital

         

         

         

         

         

         

         

        Balance at beginning of year

         

         

         

         

        Deemed capital contribution

         

        121

         

         

         

        Balance at end of year

         

        121

         

         

         

        Retained earnings

         

         

         

         

         

         

         

        Balance at beginning of year

         

        2,433

         

        1,746

         

        1,433

         

        Net income

         

        1,303

         

        687

         

        313

         

        Balance at end of year

         

        3,736

         

        2,433

         

        1,746

         

        Accumulated other comprehensive loss, net of tax

         

         

         

         

         

         

         

        Unrealized gains on investments at beginning of year

         

         

        5

         

        1

         

        Unrealized gains (losses)

         

         

        (5

        )

        4

         

        Balance at end of year

         

         

         

        5

         

        Cumulative translation adjustments at beginning of year

         

        (56

        )

        (49

        )

        (68

        )

        Translation adjustments

         

        (16

        )

        (7

        )

        19

         

        Balance at end of year

         

        (72

        )

        (56

        )

        (49

        )

        Minimum pension liability at beginning of year

         

        (55

        )

        (311

        )

        (271

        )

        Adjustment for sale of nonconsolidated affiliate

         

        43

         

         

         

        Adjustments

         

         

        256

         

        (40

        )

        Balance at end of year

         

        (12

        )

        (55

        )

        (311

        )

        Accumulated derivative loss at beginning of year

         

         

        (3

        )

        (6

        )

        Net hedging results

         

        1

         

        3

         

        3

         

        Balance at end of year

         

        1

         

         

        (3

        )

        Total accumulated other comprehensive loss

         

        (83

        )

        (111

        )

        (358

        )

        Net Stockholder’s Equity

         

        $

        3,774

         

        $

        2,322

         

        $

        1,388

         

        See Notes to the Consolidated Financial Statements.

        Union Carbide Corporation and Subsidiaries

        Consolidated Statements of Comprehensive Income

        (In millions) For the years ended December 31

         

        2005

         

        2004

         

        2003

         

        Net Income Available for Common Stockholder

         

        $

        1,303

         

        $

        687

         

        $

        313

         

        Other Comprehensive Income (Loss), Net of Tax (tax amounts shown below for 2005, 2004, 2003)

         

         

         

         

         

         

         

        Unrealized gains (losses) on investments:

         

         

         

         

         

         

         

        Unrealized holding gains (losses) during the year (Net of Tax of $0, $0, $0)

         

         

        (5

        )

        3

         

        Less: Reclassification adjustments for net amounts included in net income (Net of Tax of $0, $0, $1)

         

         

         

        1

         

        Cumulative translation adjustments

         

        (16

        )

        (7

        )

        19

         

        Minimum pension liability adjustment, including effect of sale of nonconsolidated affiliate in 2005 (Net of Tax of $0, $149, $(3))

         

        43

         

        256

         

        (40

        )

        Net gain on cash flow hedging derivative instruments

         

        1

         

        3

         

        3

         

        Total other comprehensive income (loss)

         

        28

         

        247

         

        (14

        )

        Comprehensive Income

         

        $

        1,331

         

        $

        934

         

        $

        299

         

        See Notes to the Consolidated Financial Statements.

        24



        Union Carbide Corporation and Subsidiaries

        Notes to the Consolidated Financial Statements


        NOTE A     SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES AND ACCOUNTING CHANGES

        Principles of Consolidation and Basis of Presentation

        Except as otherwise indicated by the context, the terms "Corporation"“Corporation” and "UCC"“UCC” as used herein mean Union Carbide Corporation and its consolidated subsidiaries. The accompanying consolidated financial statements of the Corporation were prepared in conformityaccordance with accounting principles generally accepted in the United States of America ("GAAP"(“U.S. GAAP”) and include the assets, liabilities, revenues and expenses of all majority-owned subsidiaries over which the Corporation exercises control and, when applicable, entities for which the Corporation has a controlling financial interest. Intercompany transactions and balances are eliminated in consolidation. Investments in nonconsolidated affiliates (20-50(20–50 percent owned companies, joint ventures and partnerships) are accounted for on the equity basis.

         

        The Corporation is a wholly owned subsidiary of The Dow Chemical Company ("Dow"(“Dow”). In accordance with Statement of Financial Accounting Standards ("SFAS"(“SFAS”) No. 128, "Earnings“Earnings Per Share," the presentation of earnings per share is not required in financial statements of wholly owned subsidiaries.

         

        The Corporation'sCorporation’s business activities comprise components of Dow'sDow’s global operations rather than stand-alone operations. The Corporation sells its products to Dow at market-based prices, in accordance with Dow'sDow’s longstanding intercompany pricing policy, in order to simplify the customer interface process. Dow conducts its worldwide operations through global businesses. Because there are no separable reportable business segments for UCC under SFAS No. 131, "Disclosures“Disclosures about Segments of an Enterprise and Related Information," and no detailed business information is provided to a chief operating decision maker regarding the Corporation'sCorporation’s stand-alone operations, the Corporation'sCorporation’s results are reported as a single operating segment.

         

        Certain reclassifications of prior years'years’ amounts have been made to conform to the presentation adopted for 2004.2005.

        Related Companies

        Transactions with the Corporation'sCorporation’s parent company, Dow, or other Dow subsidiaries have been reflected as related company transactions in the consolidated financial statements. See Note ON for further discussion.

        Use of Estimates in Financial Statement Preparation

        The preparation of financial statements in conformityaccordance with U.S. GAAP requires the use of estimates and assumptions that affect the reported amounts of assets and liabilities, the disclosure of contingent assets and liabilities at the date of the financial statements, and the reported amounts of revenues and expenses during the reporting period. The Corporation'sCorporation’s consolidated financial statements include amounts that are based on management'smanagement’s best estimates and judgments. Actual results could differ from those estimates.

        Foreign Currency Translation

        The Corporation'sCorporation’s consolidated subsidiaries are primarily based in the United States. The Corporation has small subsidiaries in Asia Pacific. For those subsidiaries, the local currency has been primarily used as the functional currency. Translation gains and losses of those operations that use local currency as the functional currency are included in the consolidated balance sheets in "Accumulated“Accumulated other comprehensive income (loss)" ("AOCI"” (“AOCI”). Where the U.S. dollar is used as the functional currency, foreign currency gains and losses are reflected in income.

        Environmental Matters

        Accruals for environmental matters are recorded when it is probable that a liability has been incurred and the amount of the liability can be reasonably estimated, based on current law and existing technologies. These accruals are adjusted periodically as assessment and remediation efforts progress or as additional technical or legal information becomes available. Accruals for environmental liabilities are included in the consolidated balance sheets in "Other“Other noncurrent obligations"obligations” at undiscounted amounts.

         

        Environmental costs are capitalized if the costs extend the life of the property, increase its capacity, and/or mitigate or prevent contamination from future operations. Costs related to environmental contamination treatment and cleanup are charged to expense. Estimated future incremental operations, maintenance and management costs directly related to remediation are accrued when such costs are probable and estimable.

        Cash and Cash Equivalents

        Cash and cash equivalents include time deposits and readily marketable securities with original maturities of three months or less.

        25



        Financial Instruments

        The Corporation calculates the fair value of financial instruments using quoted market prices whenever available. When quoted market prices are not available for various types of financial instruments (such as forwards, options and swaps), the Corporation uses standard pricing models with market-based inputs, which take into account the present value of estimated future cash flows.

         

        The Corporation utilizes derivative instruments to manage exposures to currency exchange rates. The fair values of all derivative instruments are recognized as assets or liabilities at the balance sheet date. Changes in the fair value of these instruments are reported in income or AOCI, depending on the use of the derivative and whether it qualifies for hedge accounting treatment under the provisions of SFAS No. 133, "Accounting“Accounting for Derivative Instruments and Hedging Activities," as amended.

        Inventories

        Inventories are stated at the lower of cost or market. The method of determining cost is used consistently from year to year at each subsidiary and varies between last-in, first-out ("LIFO"(“LIFO”); first-in, first-out ("FIFO"(“FIFO”); and average cost.

        Property

        Land, buildings and equipment are carried at cost less accumulated depreciation. Depreciation is based on the estimated service lives of depreciable assets and is provided using the straight-line method. Beginning in mid-2001, the Corporation changed the estimated useful lives assigned to newly acquired assets to conform to the estimated useful lives assigned by Dow to similar assets. No change was made to the estimated lives of assets acquired prior to 2001. Fully depreciated assets are retained in property and accumulated depreciation accounts until they are removed from service. In the case of disposals, assets and related accumulated depreciation are removed from the accounts, and the net amounts, less proceeds from disposal, are included in income.

        Impairment and Disposal of Long-Lived Assets

        The Corporation evaluates long-lived assets and certain identifiable intangibles for impairment whenever events or changes in circumstances indicate that the carrying amount of an asset may not be recoverable. When the undiscounted future cash flows are not expected to be sufficient to recover an asset'sasset’s carrying amount, the asset is written down to its fair value. Long-lived assets to be disposed of other than by sale are classified as held and used until they are disposed of. Long-lived assets to be disposed of by sale are classified as held for sale and are reported at the lower of carrying amount or fair value less cost to sell, and depreciation is ceased.

        Investments in Related Companies

        Investments in related companies consist of the Corporation'sCorporation’s ownership interests in Dow subsidiaries located in Europe and Latin America andAmerica. Through December 14, 2005, the Corporation had an ownership interest in a Dow subsidiary located in Canada. Investments in the Dow subsidiaries have been accounted for using the cost method.

        Investments

        Investments in debt and marketable equity securities are classified as either trading, available-for-sale, or held-to-maturity. Investments classified as trading are reported at fair value with unrealized gains and losses included in income. Those classified as available-for-sale are reported at fair value with unrealized gains and losses recorded in AOCI. Those classified as held-to-maturity are recorded at amortized cost. The cost of investments sold is determined by specific identification.

         

        The excess of the cost of investments in subsidiaries over the values assigned to assets and liabilities is shown as goodwill and is subject to the impairment provisions of SFAS No. 142, "Goodwill“Goodwill and Other Intangible Assets." Absent any impairment indicators, recorded goodwill is tested for impairment in conjunction with the annual budgeting process by comparing the fair value of each reporting unit, determined using a discounted cash flow method, with its carrying value.

        Revenue

        Substantially all of the Corporation'sCorporation’s revenues are from transactions with Dow. Sales are recognized when the revenue is realized or realizable, and has been earned, in accordance with the U.S. Securities and Exchange Commission'sCommission’s Staff Accounting Bulletin No. 104, "Revenue“Revenue Recognition in Financial Statements."  Approximately 9697 percent of the Corporation'sCorporation’s sales are related to sales of product, while 43 percent is related to the licensing of patents and technology.

         

        Revenue for product sales is recognized as risk and title to the product transfer to the customer, which for trade sales, usually occurs at the time shipment is made. Substantially all of the Corporation'sCorporation’s trade sales are sold FOB ("F.O.B (“free on board"board”) shipping point or, with respect to countries other than the United States, an equivalent basis. Title to the product for trade sales passes when the product is delivered to the freight carrier. UCC'sUCC’s standard terms of delivery are included in its contracts

        26



        contracts of sale, order confirmation documents, and invoices. Freight costs and any directly related associated costs of transporting finished product are recorded as "Cost“Cost of sales."

         

        Revenue for product sales to related companies is recognized as risk and title to the product transfer to the related company, which usually occurs either at the time production is complete.complete or F.O.B Supplier’s (UCC’s) manufacturing facility, in accordance with the sales agreement between the Corporation and Dow. Revenue related to the initial licensing of patents and technology is recognized when earned; revenue related to running royalties is recognized according to licensee production levels.

        Legal Costs

        The Corporation expenses legal costs, including those legal costs expected to be incurred in connection with a loss contingency, as incurred.

        Income Taxes

        The Corporation accounts for income taxes using the asset and liability method. Under this method deferred tax assets and liabilities are recognized for the future tax consequences of temporary differences between the carrying amounts and tax bases of assets and liabilities using enacted rates.

         

        Annual tax provisions include amounts considered sufficient to pay assessments that may result from examinations of prior year tax returns; however, the amount ultimately paid upon resolution of issues raised may differ from the amounts accrued. The Corporation accrues for tax contingencies when it is probable that a liability to a taxing authority has been incurred and the amount of the contingency can be reasonably estimated. Provision is made for taxes on undistributed earnings of foreign subsidiaries and related companies to the extent that such earnings are not deemed to be permanently invested.

         

        The Corporation is included in Dow'sDow’s consolidated federal income tax group and consolidated income tax return. The Corporation uses the separate return method to account for its income taxes; accordingly, there is no difference between the method used to account for income taxes at the UCC level and the formula in the Dow-UCC Tax Sharing Agreement used to compute the amount due to Dow or UCC for UCC'sUCC’s share of taxable income and tax attributes on Dow'sDow’s consolidated income tax return.

        Accounting Changes

        In June 2001,May 2004, the Financial Accounting Standards Board ("FASB"(“FASB”) issued SFAS No. 143, "Accounting for Asset Retirement Obligations," which requires an entity to record the fair value of a liability for an asset retirement obligation in the period in which it is incurred and a corresponding increase in the related long-lived asset. The liability is adjusted to its present value each period and the asset is depreciated over its useful life. A gain or loss may be incurred upon settlement of the liability. SFAS No. 143 was effective for fiscal years beginning after June 15, 2002. Adoption of SFAS No. 143 had an immaterial impact on the consolidated financial statements.

                In March 2004, the FASB ratified the consensus reached by the Emerging Issues Task Force ("EITF"Staff Position (“FSP”) with respect to EITF Issue No. 03-16, "Accounting for Investments in Limited Liability Companies." According to EITF Issue No. 03-16, a limited liability company ("LLC") that maintains a "specific ownership account" for each investor should be viewed similar to a limited partnership for determining whether a noncontrolling investment in an LLC should be accounted for using the cost or equity method. The consensus applies to all investments in LLCs (except those required to be accounted for as debt securities) and is effective for reporting periods beginning after June 15, 2004. The Corporation has reviewed its investments in LLCs and has determined that UCC's current accounting treatment for these investments is consistent with the guidance in EITF Issue No. 03-16.

                In May 2004, the FASB issued FSP No. FAS 106-2, "Accounting“Accounting and Disclosure Requirements Related to the Medicare Prescription Drug, Improvement and Modernization Act of 2003." The FSP provides accounting guidance for the effects of the Medicare Prescription Drug, Improvement and Modernization Act of 2003 (the "Act"“Act”) to a sponsor of a postretirement health care plan that has concluded that prescription drug benefits available under the plan are "actuarially equivalent"“actuarially equivalent” to Medicare Part D and thus qualify for a subsidy under the Act. The Corporation adopted the provisions of FSP No. FAS 106-2 in the third quarter of 2004. See Note L regarding the impact of adoption and the required disclosures.

         In July 2004, the FASB ratified the consensuses reached by the EITF with respect to EITF Issue No. 02-14, "Whether Investors Should Apply the Equity Method of Accounting to Investments Other Than Common Stock." According to EITF Issue No. 02-14, when an investor has the ability to exercise significant influence over the operating and financial policies of an investee, the equity method of accounting should be applied to investments in common stock and in-substance common stock. EITF Issue No. 02-14 addresses the determination of whether an investment is in-substance common stock and when


        to perform that evaluation, but does not address the determination of whether an investor has the ability to exercise significant influence over the operating and financial policies of the investee. The consensuses in this Issue apply to reporting periods beginning after September 15, 2004. The Corporation has reviewed its investments and has determined that its current accounting treatment for these investments is consistent with the guidance in EITF Issue No. 02-14.

        In November 2004, the FASB issued SFAS No. 151, "Inventory Costs—“Inventory Costs – an amendment of ARB No. 43, Chapter 4," which clarifies the accounting for abnormal amounts of idle facility expense, freight, handling costs, and wasted material (spoilage) and also requires that the allocation of fixed production overhead be based on the normal capacity of the production facilities. SFAS No. 151 is effective for inventory costs incurred during fiscal years beginning after June 15, 2005. TheBecause the Corporation is currently evaluatinghas used nameplate capacity to calculate product costs, the impact of adopting this statement.adoption of SFAS No. 151 on January 1, 2006 will have an immaterial favorable impact on the Corporation’s consolidated financial statements in the first quarter of 2006.

         

        In December 2004, the FASB issued revised SFAS No. 123 "Share-Based Payment"(“SFAS No. 123R”), “Share-Based Payment” which replaces SFAS No. 123, "Accounting“Accounting for Stock-Based Compensation"Compensation” and supersedes Accounting Principles Board ("APB"(“APB”) Opinion No. 25, "Accounting“Accounting for Stock Issued to Employees." This statement, which requires that the cost of all share-based payment transactions be recognized in the financial statements, establishes fair value as the measurement objective and requires entities to apply a fair-value-based measurement method in accounting for share-based payment transactions. TheAs issued, the statement applies to all awards granted, modified, repurchased or cancelled after July 1, 2005. In March 2005, the U.S. Securities and Exchange Commission (the “SEC”) issued Staff Accounting Bulletin (“SAB”) No. 107, which expresses views of the SEC staff regarding the interaction between SFAS No. 123R and certain SEC rules and regulations, and provides the staff’s views regarding the valuation of share-based payment arrangements for public companies. Dow will apply the guidance of this SAB as it adopts SFAS No. 123R. On April 14, 2005, the SEC announced the adoption of a new rule that amends the compliance date for SFAS No. 123R, allowing companies to implement the statement at the beginning of their next fiscal year that begins after June 15, 2005. Dow will adopt revised SFAS No. 123 and the123R on January 1, 2006. The Corporation will continue to be allocated the portion of expense relating to its employees who receive stock-based compensation.compensation, which was $8 million in 2005, $10 million in 2004 and $1 million in 2003.

         

        27



        In December 2004, the FASB issued SFAS No. 153, "Exchanges“Exchanges of Nonmonetary Assets—Assets – an amendment of APB Opinion No. 29." The statement addresses the measurement of exchanges of nonmonetary assets and eliminates the exception from fair value measurement for nonmonetary exchanges of similar productive assets and replaces it with an exception for exchanges that do not have commercial substance. SFAS No. 153 iswas effective for nonmonetary asset exchanges occurring in fiscal periods beginning after June 15, 2005. The Corporation is currently evaluatingdetermined that its practices are consistent with the guidance of this statement; therefore, the adoption of SFAS No. 153 on July 1, 2005, had no impact of adopting this statement.on the Corporation’s consolidated financial statements.

         

        In December 2004, the FASB issued FSP No. FAS 109-1, "Application“Application of FASB Statement No. 109, Accounting for Income Taxes, to the Tax Deduction on Qualified Production Activities Provided by the American Jobs Creation Act of 2004," indicating that this deduction should be accounted for as a special deduction in accordance with the provisions of SFAS No. 109.109, “Accounting for Income Taxes.” Beginning in 2005, the Corporation will recognizerecognizes the allowable deductions as qualifying activity occurs.

         

        In December 2004, the FASB issued FSP No. FAS 109-2, "Accounting“Accounting and Disclosure Guidance for the Foreign Earnings Repatriation Provision within the American Jobs Creation Act of 2004," which provides a practical exception to the SFAS No. 109 requirement to reflect the effect of a new tax law in the period of enactment by allowing additional time beyond the financial reporting period to evaluate the effects on plans for reinvestment or repatriation of unremitted foreign earnings. See Note QThe American Jobs Creation Act of 2004 (the “AJCA”) introduced a special one-time dividends received deduction on the repatriation of certain foreign earnings to a U.S. taxpayer, provided certain criteria are met. In May 2005, tax authorities released the clarifying language necessary to enable Dow to complete its determination regarding the repatriation and reinvestment of foreign earnings. In December 2005, Dow repatriated funds from a foreign entity that is partially owned by the Corporation. Since the Corporation is included in Dow’s consolidated federal income tax group and consolidated tax return, the Corporation recognized an immaterial impact of the repatriation provision of the AJCA, in accordance with the terms of the Dow-UCC Tax Sharing Agreement.

        In March 2005, the FASB issued FASB Interpretation (“FIN”) No. 47, “Accounting for Conditional Asset Retirement Obligations,” which clarifies the term conditional asset retirement obligation as used in SFAS No. 143 as a legal obligation to perform an asset retirement activity in which the timing and/or method of settlement are conditional on a future event that may or may not be within the control of the Corporation. FIN No. 47 is effective no later than the end of fiscal years ending after December 15, 2005. Adoption of FIN No. 47 on December 31, 2005 resulted in the recognition of an asset retirement obligation of $12 million and a charge of $8 million (net of tax of $4 million), which was included in “Cumulative effect of changes in accounting principles.”

        In accordance with FIN No. 47, the Corporation has recognized conditional asset retirement obligations related to asbestos encapsulation as a result of planned demolition and remediation activities at manufacturing and administrative sites in the United States. At December 31, 2005, the aggregate carrying amount of conditional asset retirement obligations recognized by the Corporation was $12 million. These obligations are included in the consolidated balance sheets as “Other noncurrent obligations.”

        If the conditional asset retirement obligation measurement and recognition provisions of FIN No. 47 had been in effect on January 1, 2004, the aggregate carrying amount of those obligations on that date would have been $11 million. The aggregate amount of those obligations would have been $12 million on December 31, 2004. If the amortization of asset retirement cost and accretion of asset retirement obligation provisions of SFAS No. 143, as interpreted by FIN No. 47, had been in effect during 2003 and 2004, the impact on “Net Income Available to Common Stockholder” each year would have been immaterial.

        Due to the long term, productive nature of the Corporation’s manufacturing operations, absent plans or expectations of plans to initiate asset retirement activities, the Corporation is unable to determine potential settlement dates to be used in fair value calculations for estimating conditional asset retirement obligations. As such, the Corporation has not recognized conditional asset retirement obligations when there are no plans or expectations of plans to undertake a major renovation or demolition project that would require the removal of asbestos. In addition, the Corporation has not recognized conditional asset retirement obligations for the contractually required disclosures.demolition of facilities at non UCC-owned sites when there are no plans or expectations of plans to exit the site. The Corporation is unable to reasonably estimate the fair value of such liabilities since the potential settlement dates cannot be determined at this time.

        In May 2005, the FASB issued SFAS No. 154, “Accounting Changes and Error Corrections,” which replaces APB Opinion No. 20, “Accounting Changes,” and SFAS No. 3, “Reporting Accounting Changes in Interim Financial Statements,” and provides guidance on the accounting for and reporting of accounting changes and error corrections. SFAS No. 154 applies to all voluntary changes in accounting principle and requires retrospective application (a term defined by the statement) to prior periods’ financial statements, unless it is impracticable to determine the effect of a change. It also applies to changes required by an accounting pronouncement that does not include specific transition provisions. In addition, SFAS

        28



        No. 154 redefines restatement as the revising of previously issued financial statements to reflect the correction of an error. The statement is effective for accounting changes and corrections of errors made in fiscal years beginning after December 15, 2005. The Corporation will adopt SFAS No. 154 beginning January 1, 2006.

        NOTE B     RESTRUCTURING

        2005 Restructuring

        In the fourth quarter of 2005, the Corporation made certain decisions regarding non-strategic assets. These decisions resulted in the write-off of the net book value of three research and development pilot plants in the South Charleston, West Virginia facility totaling $11 million and included in “Restructuring charges” in the consolidated statements of income.

        2004 Restructuring

        In the second quarter of 2004, the Corporation recorded restructuring charges totaling $48 million resulting from decisions made by management in the second quarter relative to employment levels as Dow restructured its business organization and as the Corporation finalized plans for additional plant shutdowns and divestitures (see Note E). The charges included severance of $21 million for a workforce reduction of approximately 360 people, most of whom ended their employment with UCC by the end of the third quarter of 2004, and curtailment costs of $9 million associated with UCC'sUCC’s defined benefit plans (see Note L).

         

        As of December 31, 2004, the Corporation'sCorporation’s workforce had been reduced by 325 people due to this restructuring. Severance of $11 million was paid to 225 former employees; severance of $6 million was deferred until 2005 by 100 former employees. At December 31, 2004, an accrual of $4 million (excluding the deferred severance) remained for approximately 70 employees, who will end their employment with UCC in 2005.employees.

        2002 Merger-Related Expenses

        On February 6, 2001,In the Corporation merged with a subsidiary of Dow and became a wholly owned subsidiary of Dow. On March 29, 2001, management made certain decisions relative to employment levels, duplicate assets and facilities and excess capacity resulting from the merger. These decisions were based on management's assessment of the actions necessary to achieve synergies as a result of the merger. The economic effects of these decisions, combined with merger-related transaction costs and certain asset impairments, resulted in a charge in the firstsecond quarter of 2001. In 2002,2005, the merger-relatedestimated workforce reduction was revised to reflect employee redeployment and the severance provisionaccrual was increased $13 million.


                Duringreduced by $2 million (reflected in “Cost of sales”), bringing the fourth quarter2004 employee-related restructuring program to a close. As of 2002, additional merger-relatedDecember 31, 2005, the Corporation’s workforce had been reduced by 349 people due to this restructuring and severance of $5$19 million was recorded (for severance paid to 48 former employees) and an additional charge of $34 million was recorded for merger-related severance. Under this revised severance program, which was completed in the first quarter of 2003, $55 million was paid to 668 former employees.had been paid.

        NOTE C     INVENTORIES

        The following table provides a breakdown of inventories at December 31, 20042005 and 2003:2004:

        Inventories at December 31
        In millions

         2004
         2003
        Finished goods $60 $59
        Work in process  25  25
        Raw materials  32  25
        Supplies  69  73
          
         
        Total inventories $186 $182
          
         

         

        Inventories at December 31

        In millions

         

        2005

         

        2004

         

        Finished goods

         

        $

        30

         

        $

        60

         

        Work in process

         

        26

         

        25

         

        Raw materials

         

        41

         

        32

         

        Supplies

         

        84

         

        69

         

        Total inventories

         

        $

        181

         

        $

        186

         

        The reserves reducing inventories from the first-in, first-out ("FIFO"(“FIFO”) basis to the last-in, first-out ("LIFO"(“LIFO”) basis amounted to $164 million at December 31, 2005 and $139 million at December 31, 2004 and $96 million at December 31, 2003.2004. The inventories that were valued on a LIFO basis, principally U.S. chemicals and plastics product inventories, represented 41 percent of the total inventories at December 31, 2005 and 49 percent of the total inventories at December 31, 2004 and 48 percent of the total inventories at December 31, 2003.2004.

         

        A reduction of certain inventories resulted in the liquidation of some quantities of the Corporation’s LIFO inventory layers, which increased pretax income $4 million in 2005 and $2 million in 2003 and reduced pretax loss $31 million in 2002.2003.

        29



        NOTE D     PROPERTY

        Property at December 31
          
          
          
        In millions

         Estimated
        Useful Lives
        (Years)

         2004
         2003
        Land  $51 $51
        Land and waterway improvements 15-25  209  215
        Buildings 5-55  558  567
        Machinery and equipment 3-20  5,845  5,933
        Utility and supply lines 5-20  62  60
        Other 3-30  428  473
        Construction in progress   151  76
          
         
         
        Total property   $7,304 $7,375
          
         
         

        In millions


         

        2004


         

        2003


         

        2002

        Depreciation expense $312 $317 $307
        Manufacturing maintenance and repair costs  172  194  204
        Capitalized interest  6  4  3
          
         
         

         

         

        Estimated

         

         

         

         

         

        Property at December 31
        In millions

         

        Useful Lives
        (Years)

         

        2005

         

        2004

         

        Land

         

         

        $

        48

         

        $

        51

         

        Land and waterway improvements

         

        15-25

         

        210

         

        209

         

        Buildings

         

        5-55

         

        559

         

        558

         

        Machinery and equipment

         

        3-20

         

        5,915

         

        5,845

         

        Utility and supply lines

         

        5-20

         

        71

         

        62

         

        Other

         

        3-30

         

        409

         

        428

         

        Construction in progress

         

         

        203

         

        151

         

        Total property

         

         

         

        $

        7,415

         

        $

        7,304

         

        In millions

         

        2005

         

        2004

         

        2003

         

        Depreciation expense

         

        $

        282

         

        $

        312

         

        $

        317

         

        Manufacturing maintenance and repair costs

         

        $

        234

         

        $

        172

         

        $

        194

         

        Capitalized interest

         

        $

        9

         

        $

        6

         

        $

        4

         

        NOTE E     IMPAIRMENT OF LONG-LIVED ASSETS

        In late 2002, following the appointment of a new CEO at Dow, all businesses and subsidiaries were asked to undertake a review of all underutilized or underperforming assets. Prior to the end of 2002, certain studies were completed and management made decisions relative to certain assets. The resulting asset write-down of $44 million, related to the shutdown of an ethylene manufacturing facility in Texas, which represented the net book value of the facility, was included in "Restructuring charges."

         

        In the first quarter of 2003, certain studies regarding non-strategic or under-performing assets were completed and management made decisions relative to certain assets. These decisions resulted in the write-off of the net book value of three manufacturing facilities totaling $24 million and included in "Cost“Cost of sales"sales” (the largest of which was $16 million associated


        with the impairment of the ethylene production facilities in Seadrift, Texas, which was shut down in the third quarter of 2003), and the impairment of a chemical transport vessel (sold in the second quarter of 2003) of $11 million included in "Sundry“Sundry income (expense)net."

         

        In the second quarter of 2004, the Corporation finalized plans for additional plant shutdowns and divestitures. The resulting asset impairments totaling $18 million related to the shutdown of a latex manufacturing facility ($8 million) and the pending sale of a marine terminal ($10 million), and were included in "Restructuring“Restructuring charges." The sale of the marine terminal was completed in the third quarter of 2004.

        NOTE F     SIGNIFICANT NONCONSOLIDATED AFFILIATES

        The Corporation'sCorporation’s investments in related companies accounted for on the equity method ("(“nonconsolidated affiliates"affiliates”) were $887 million at December 31, 2005 and $1,041 million at December 31, 2004 and $626 million at December 31, 2003. At December 31, 2004 and 2003, the2004. The carrying value of the Corporation'sCorporation’s investments in nonconsolidated affiliates was $15 million more than its share of the investees'investees’ net assets at December 31, 2004 ($0 at December 31, 2005), exclusive of EQUATE Petrochemical Company K.S.C. ("EQUATE"(“EQUATE”). At December 31, 2004,2005, the Corporation'sCorporation’s investment in EQUATE was $54$34 million less than its proportionate share of the underlying net assets ($7154 million at December 31, 2003)2004). This amount represents the difference between theEQUATE’s value of certain EQUATE assets and the Corporation'sCorporation’s related valuation on a U.S. GAAP basis and as such is being amortized over the remaining three-yeartwo-year useful life of thethose assets.

         

        In November 2004, the Corporation sold a 2.5 percent interest in EQUATE to National Bank of Kuwait for $104 million, which will reduce itsmillion. In March 2005, these shares were sold to private Kuwaiti investors thereby completing the restricted transfer and reducing the Corporation’s ownership interest from 45 percent to 42.5 percentpercent. A pretax gain of $70 million was recorded in 2005. Pending completionthe first quarter of the resale of these shares2005 related to private Kuwaiti investors, the Corporation has deferred the gain recognition on the sale of these shares untilshares.

        On November 30, 2005, when the restricted transfer is expectedCorporation completed the sale of its indirect 50 percent interest in UOP LLC (“UOP”) to occur.a wholly owned subsidiary of Honeywell International, Inc. for a purchase price of $867 million, resulting in a pretax gain of $637 million in the fourth quarter of 2005.

         UCC's

        30



        UCC’s principal nonconsolidated affiliates and the Corporation'sCorporation’s ownership interest for each at December 31, 2005, 2004 2003 and 20022003 are shown below:

        Principal Nonconsolidated Affiliates at December 31

         Ownership Interest
         
         
         2004
         2003
         2002
         
        EQUATE Petrochemical Company K.S.C. 45%45%45%
        Nippon Unicar Company Limited 50%50%50%
        The OPTIMAL Group:       
         OPTIMAL Chemicals (Malaysia) Sdn Bhd 50%50%50%
         OPTIMAL Glycols (Malaysia) Sdn Bhd 50%50%50%
         OPTIMAL Olefins (Malaysia) Sdn Bhd 23.75%23.75%23.75%
        Univation Technologies, LLC 50%50%50%
        UOP LLC 50%50%50%
          
         
         
         

         

        Principal Nonconsolidated Affiliates at December 31

         

         

        Ownership Interest

         

         

         

        2005

         

        2004

         

        2003

         

        EQUATE Petrochemical Company K.S.C.

         

        42.5

        %

        45

        %

        45

        %

        Nippon Unicar Company Limited

         

        50

        %

        50

        %

        50

        %

        The OPTIMAL Group:

         

         

         

         

         

         

         

        OPTIMAL Chemicals (Malaysia) Sdn Bhd

         

        50

        %

        50

        %

        50

        %

        OPTIMAL Glycols (Malaysia) Sdn Bhd

         

        50

        %

        50

        %

        50

        %

        OPTIMAL Olefins (Malaysia) Sdn Bhd

         

        23.75

        %

        23.75

        %

        23.75

        %

        Univation Technologies, LLC

         

        50

        %

        50

        %

        50

        %

        UOP LLC

         

         

        50

        %

        50

        %

        The Corporation'sCorporation’s investment in the principal nonconsolidated affiliates was $876 million at December 31, 2005 and $1,029 million at December 31, 2004, and $618 million at December 31, 2003, and its equity in their earnings was $473 million in 2005, $577 million in 2004 and $220 million in 2003 and $47 million in 2002.2003. All of the nonconsolidated affiliates in which the Corporation has investments are privately held companies; therefore, quoted market prices are not available. The summarized financial information presented below represents the combined accounts (at 100 percent) of the principal nonconsolidated affiliates.

        Summarized Balance Sheet Information
        at December 31
        In millions

         2004
         2003
        Current assets $1,901 $1,287
        Noncurrent assets  2,923  2,886
          
         
        Total assets $4,824 $4,173
          
         
        Current liabilities $1,208 $1,097
        Noncurrent liabilities  1,318  1,794
          
         
        Total liabilities $2,526 $2,891
          
         

        Summarized Income Statement Information
        In millions

         2004
         2003
         2002
        Sales $3,618 $2,690 $2,199
        Gross profit  1,590  977  776
        Net income  1,282  456  39
          
         
         

         During 2001, the Corporation, Petroliam Nasional Berhad (Petronas) and Polifin International Investments (PTY) Ltd. entered into agreements with the OPTIMAL Group to provide credit facilities to the OPTIMAL Group with terms expiring between September 2007 and September 2009. Advances made by the Corporation to the OPTIMAL Group under such credit facilities were subsequently converted into loans and sold to financial institutions in 2001. The loans originally granted by the Corporation amounted to $339 million

        Summarized Balance Sheet Information at December 31 2003. In September 2004, the OPTIMAL Group obtained third party financing and repaid its shareholder loans. As part of the financing arrangements, the Corporation and Petronas have provided certain financial guarantees on behalf of the OPTIMAL Group (see Note J).

        In millions

         

        2005

         

        2004

         

        Current assets

         

        $

        1,479

         

        $

        1,901

         

        Noncurrent assets

         

        2,304

         

        2,923

         

        Total assets

         

        $

        3,783

         

        $

        4,824

         

        Current liabilities

         

        $

        772

         

        $

        1,208

         

        Noncurrent liabilities

         

        666

         

        1,318

         

        Total liabilities

         

        $

        1,438

         

        $

        2,526

         

        Summarized Income Statement Information

        In millions

         

        2005(1)

         

        2004

         

        2003

         

        Sales

         

        $

        3,898

         

        $

        3,618

         

        $

        2,690

         

        Gross profit

         

        $

        1,695

         

        $

        1,590

         

        $

        977

         

        Net income

         

        $

        1,117

         

        $

        1,282

         

        $

        456

         


        (1) The summarized income statement information for 2005 includes the results for UOP from January 1, 2005 through November 30, 2005.

        Dividends received from nonconsolidated affiliates were $366 million in 2005, $157 million in 2004 and $68 million in 20032003. The Corporation has received distributions of capital from certain nonconsolidated affiliates which resulted in corresponding reductions in the Corporation’s investment in those nonconsolidated affiliates, but did not affect the Corporation’s ownership percentages. In 2005, distributions totaling $41 million were received from Nippon Unicar and $53 million in 2002.OPTIMAL. In December 2003, EQUATE reduced its share capital, resulting in a cash distribution of $63 million was received by the Corporation and a corresponding reduction in the Corporation's investment infrom EQUATE. The Corporation's ownership percentage in EQUATE was not affected.

         

        Undistributed earnings of nonconsolidated affiliates included in retained earnings were $485 million at December 31, 2005 and $422 million at December 31, 2004 and $56 million at December 31, 2003.2004.

        31



        NOTE G     GOODWILL AND OTHER INTANGIBLE ASSETS

        During the fourth quarter of 2004,2005, impairment tests for goodwill were performed in conjunction with the annual budgeting process. As a result of this review, it was determined that no goodwill impairments existed.

         

        The following table provides information regarding the Corporation'sCorporation’s other intangible assets:

        Other Intangible Assets
        at December 31

         2004
         2003
        In millions

         Gross
        Carrying
        Amount

         Accumulated
        Amortization

         Net
         Gross
        Carrying
        Amount

         Accumulated
        Amortization

         Net
        Intangible assets with finite lives:                  
         Licenses and intellectual property $36 $(35)$1 $36 $(31)$5
         Patents  4  (2) 2  5  (3) 2
         Software  103  (86) 17  99  (83) 16
         Other  1  (1)   1  (1) 
          
         
         
         
         
         
         Total $144 $(124)$20 $141 $(118)$23
          
         
         
         
         
         

         

        Other Intangible Assets at December 31

         

         

        2005

         

        2004

         

        In millions

         

        Gross
        Carrying
        Amount

         

        Accumulated
        Amortization

         

        Net

         

        Gross
        Carrying
        Amount

         

        Accumulated
        Amortization

         

        Net

         

        Intangible assets with finite lives:

         

         

         

         

         

         

         

         

         

         

         

         

         

        Licenses and intellectual property

         

        $

        33

         

        $

        (32

        )

        $

        1

         

        $

        36

         

        $

        (35

        )

        $

        1

         

        Patents

         

        4

         

        (2

        )

        2

         

        4

         

        (2

        )

        2

         

        Software

         

        104

         

        (85

        )

        19

         

        103

         

        (86

        )

        17

         

        Other

         

        1

         

        (1

        )

         

        1

         

        (1

        )

         

        Total

         

        $

        142

         

        $

        (120

        )

        $

        22

         

        $

        144

         

        $

        (124

        )

        $

        20

         

        During 2005, the Corporation acquired software for $4 million. The following table provides a summary of acquisitions of intangible assets duringweighted-average amortization period for the year:acquired software is five years.

        Acquisitions of Intangible Assets in 2004
          
          
        In millions

         Acquisition
        Cost

         Weighted-average
        Amortization Period

        Acquisitions of intangible assets with finite lives:     
         Software $8 5 years

         

        Amortization expense for other intangible assets (not including software) was $1 million in 2005 and $4 million in 2004 2003 and 2002.2003. Amortization expense for software, which is included in "Cost“Cost of Sales," totaled $3 million in 2005, $3 million in 2004 and $2 million in 2003, and $4 million in 2002.2003. Total estimated amortization expense for the next five fiscal years is as follows:

        Estimated Amortization Expense

        Estimated Amortization Expense
        for Next Five Years
        In millions

        2005 $4
        2006  3
        2007  3
        2008  3
        2009  3
               
        for Next Five Years

        In millions

         

         

         

        2006

         

        $

        4

         

        2007

         

        $

        4

         

        2008

         

        $

        4

         

        2009

         

        $

        4

         

        2010

         

        $

        3

         

        NOTE H     FINANCIAL INSTRUMENTS

        Investments

        The Corporation'sCorporation’s investments in marketable securities are primarily classified as available-for-sale. The Corporation'sCorporation’s investments in debt securities had contractual maturities of one to five years at December 31, 2004.2005.

        Investing Results
        In millions

         2004
         2003
         2002
         
        Proceeds from sales of available-for-sale securities $1 $16 $24 
        Gross realized gains  1    1 
        Gross realized losses    (3) (1)
          
         
         
         
        Fair Value of Financial Instruments
        at December 31

          
          
          
          
          
          
          
          
         
         2004
         2003
         
        In millions

         
         Cost
         Gain
         Loss
         Fair Value
         Cost
         Gain
         Loss
         Fair Value
         
        Marketable securities:                         
         Debt securities $5     $5 $6     $6 
         Equity securities  5      5  3      3 
          
         
         
         
         
         
         
         
         
        Total $10     $10 $9     $9 
          
         
         
         
         
         
         
         
         
        Long-term debt including debt due within
            one year
         $(1,272)$3 $(36)$(1,305)$(1,288)$71   $(1,217)
          
         
         
         
         
         
         
         
         
        Derivatives relating to foreign currency           $1 $(1)  
          
         
         
         
         
         
         
         
         

         

        Investing Results

        In millions

         

        2005

         

        2004

         

        2003

         

        Proceeds from sales of available-for-sale securities

         

         

        $

        1

         

        $

        16

         

        Gross realized gains

         

         

        $

        1

         

         

        Gross realized losses

         

         

         

        $

        (3

        )

        Fair Value of Financial Instruments at December 31

         

         

        2005

         

        2004

         

        In millions

         

        Cost

         

        Gain

         

        Loss

         

        Fair Value

         

        Cost

         

        Gain

         

        Loss

         

        Fair Value

         

        Marketable securities:

         

         

         

         

         

         

         

         

         

         

         

         

         

         

         

         

         

        Debt securities

         

        $

        10

         

         

         

        $

        10

         

        $

        5

         

         

         

        $

        5

         

        Equity securities

         

        1

         

         

         

        1

         

        5

         

         

         

        5

         

        Total

         

        $

        11

         

         

         

        $

        11

         

        $

        10

         

         

         

        $

        10

         

        Long-term debt including debt due within one year

         

        $

        (824

        )

         

        $

        (45

        )

        $

        (869

        )

        $

        (1,272

        )

        $

        3

         

        $

        (36

        )

        $

        (1,305

        )

        32



        Cost approximates fair value for all other financial instruments.

         

        The Corporation enters into foreign exchange forward contracts to hedge various currency exposures, primarily related to assets and liabilities denominated in foreign currencies. The primary business objective of the activity is to optimize the U.S. dollar value of the Corporation'sCorporation’s assets and liabilities. Assets and liabilities denominated in the same foreign currency are netted, and only the net exposure is hedged.

                The At December 31, 2005, the Corporation hashad forward contracts to buy, sell or exchange foreign currencies, with expiration dates in the first quarter of 2005. At December 31, 2004, the2006, which were immaterial. The Corporation did not designate any derivatives as hedges. However, ahedges at December 31, 2005 and 2004.

        During the three-year period ended December 31, 2005, nonconsolidated affiliateaffiliates of the Corporation hashave had hedging activities that arewere accounted for as cash flow hedges in accordance with SFAS No. 133, "Accounting“Accounting for Derivative Instruments and Hedging Activities," as amended and interpreted. The Corporation'sCorporation’s proportionate share of the hedging results recorded in accumulated other comprehensive income by the nonconsolidated affiliateaffiliates was reported as net hedging results in the Corporation'sCorporation’s Consolidated Statements of Stockholder'sStockholder’s Equity in accordance with SFAS No. 130, "Reporting“Reporting Comprehensive Income."


        NOTE I     SUPPLEMENTARY INFORMATION

        Accrued and Other Current Liabilities
        at December 31
        In millions

         2004
         2003
        Accrued payroll $22 $20
        Interest payable  22  21
        Accrued miscellaneous taxes  30  29
        Impairment of unused office space  29  29
        Postretirement benefit obligation  58  58
        Deferred income  132  26
        Other  67  62
          
         
        Total $360 $245
          
         

        Other Noncurrent Obligations
        at December 31
        In millions


         

        2004


         

        2003

        Environmental remediation costs $104 $109
        Impairment of unused office space  13  42
        Deferred income  95  112
        Other  221  214
          
         
        Total $433 $477
          
         

        Sundry Income (Expense)—Net
        In millions


         

        2004


         

        2003


         

        2002


         
        Net gain on sales of assets and securities (1) $8 $54 $12 
        Foreign exchange gain (loss)  9  (1) 29 
        Related company commissions, net  (62) (50) (32)
        Other—net  (25) 22  (12)
          
         
         
         
        Total $(70)$25 $(3)
          
         
         
         

                  
        (1)
        2003 included a gain of $35 million on the sale of several product lines of Amerchol
        Corporation, a wholly owned subsidiary.

        Other Supplementary Information
        In millions

         2004
         2003
         2002
         
        Cash payments for interest $98 $119 $134 
        Cash payments for income taxes  66  17  49 
        Provision for doubtful receivables (1)    (1) (1)
          
         
         
         

                  
        (1)
        Included in "Selling, general

        Accrued and administrative expenses" in the consolidated statements of income.

        Other Current Liabilities at December 31

        In millions

         

        2005

         

        2004

         

        Accrued payroll

         

        $

        23

         

        $

        22

         

        Interest payable

         

        13

         

        22

         

        Accrued miscellaneous taxes

         

        42

         

        30

         

        Impairment of unused office space

         

        21

         

        29

         

        Postretirement benefit obligation

         

        63

         

        58

         

        Deferred income

         

        19

         

        132

         

        Other

         

        54

         

        67

         

        Total

         

        $

        235

         

        $

        360

         

         

        Other Noncurrent Obligations at December 31

        In millions

         

        2005

         

        2004

         

        Environmental remediation costs

         

        $

        87

         

        $

        104

         

        Impairment of unused office space

         

         

        13

         

        Deferred income

         

        92

         

        95

         

        Other

         

        182

         

        221

         

        Total

         

        $

        361

         

        $

        433

         

        Sundry Income (Expense) – Net

        In millions

         

        2005

         

        2004

         

        2003

         

        Net gain on sales of assets and securities (1)

         

        $

        17

         

        $

        8

         

        $

        54

         

        Net gain on sale of ownership interest in EQUATE

         

        70

         

         

         

        Foreign exchange gain (loss)

         

        1

         

        9

         

        (1

        )

        Related company commissions, net

         

        (47

        )

        (62

        )

        (50

        )

        Dividend income – related companies

         

        118

         

         

         

        Other - net

         

        (14

        )

        (25

        )

        22

         

        Total

         

        $

        145

         

        $

        (70

        )

        $

        25

         


        (1) 2003 included a gain of $35 million on the sale of several product lines of Amerchol Corporation, a wholly owned subsidiary.

        33



        Other Supplementary Information

        In millions

         

        2005

         

        2004

         

        2003

         

        Cash payments for interest

         

        $

        88

         

        $

        98

         

        $

        119

         

        Cash payments for income taxes

         

        $

        89

         

        $

        66

         

        $

        17

         

        Provision for doubtful receivables (1)

         

         

         

        $

        (1

        )


        (1) Included in “Selling, general and administrative expenses” in the consolidated statements of income.

        NOTE J     COMMITMENTS AND CONTINGENT LIABILITIES

        Environmental Matters

        Accruals for environmental matters are recorded when it is probable that a liability has been incurred and the amount of the liability can be reasonably estimated, based on current law and existing technologies. The Corporation had accrued obligations of $109$104 million at December 31, 2003 for environmental remediation and restoration costs, including $33 million for the remediation of Superfund sites. At December 31, 2004 the Corporation had accrued obligations of $104 million for environmental remediation and restoration costs, including $39 million for the remediation of Superfund sites. At December 31, 2005, the Corporation had accrued obligations of $87 million for environmental remediation and restoration costs, including $34 million for the remediation of Superfund sites. This is management'smanagement’s best estimate of the costs for remediation and restoration with respect to environmental matters for which the Corporation has accrued liabilities, although the ultimate cost with respect to these particular matters could range up to twice that amount. Inherent uncertainties exist in these estimates primarily due to unknown conditions, changing governmental


        regulations and legal standards regarding liability, and evolving technologies for handling site remediation and restoration. It is the opinion of the Corporation'sCorporation’s management that the possibility is remote that costs in excess of those accrued or disclosed will have a material adverse impact on the Corporation'sCorporation’s consolidated financial statements.

         

        The following table summarizes the activity in the Corporation'sCorporation’s accrued obligations for environmental matters for the years ended December 31, 20042005 and 2003:2004:

        Accrued Liability for Environmental Matters
        In millions

         2004
         2003
         
        Balance at beginning of year $109 $130 
        Adjustments to reserve  18  2 
        Charges against reserve  (23) (23)
          
         
         
        Balance at end of year $104 $109 
          
         
         

         

        Accrued Liability for Environmental Matters

        In millions

         

        2005

         

        2004

         

        Balance at beginning of year

         

        $

        104

         

        $

        109

         

        Additional accruals

         

        19

         

        18

         

        Charges against reserve

         

        (36

        )

        (23

        )

        Balance at end of year

         

        $

        87

         

        $

        104

         

        The amounts charged to income on a pretax basis related to environmental remediation totaled $19 million in 2005, $18 million in 2004 and $2 million in 2003 and $20 million in 2002.2003. Capital expenditures for environmental protection were $26 million in 2005 and 2004, and $20 million in 2003 and $9 million in 2002.2003.

        Litigation

        The Corporation and its subsidiaries are involved in a number of legal proceedings and claims with both private and governmental parties. These cover a wide range of matters, including, but not limited to: product liability; trade regulation; governmental regulatory proceedings; health, safety and environmental matters; employment; patents; contracts; taxes; and commercial disputes.

         

        Separately, the Corporation is and has been involved in a large number of asbestos-related suits filed primarily in state courts during the past three decades. These suits principally allege personal injury resulting from exposure to asbestos-containing products and frequently seek both actual and punitive damages. The alleged claims primarily relate to products that UCC sold in the past, alleged exposure to asbestos-containing products located on UCC'sUCC’s premises, and UCC'sUCC’s responsibility for asbestos suits filed against a former subsidiary, Amchem Products, Inc. ("Amchem"(“Amchem”). In many cases, plaintiffs are unable to demonstrate that they have suffered any compensable loss as a result of such exposure, or that injuries incurred in fact resulted from exposure to the Corporation'sCorporation’s products.

         

        Influenced by the bankruptcy filings of numerous defendants in asbestos-related litigation and the prospects of various forms of state and national legislative reform, the rate at which plaintiffs filed asbestos-related suits against various companies, including the Corporation and Amchem, increased in 2001, 2002 and the first half of 2003. In the second half of 2003 and throughout 2004,Since then, the rate of filing has significantly abated. The Corporation expects more asbestos-related suits to be filed against it and Amchem in the future, and will aggressively defend or reasonably resolve, as appropriate, both pending and future claims.

         Through the third quarter of 2002, the Corporation had concluded it was not possible to estimate its cost of disposing of asbestos-related claims that might be filed against it and Amchem in the future due to

        34



        Based on a number of reasons. During the third and fourth quarters of 2002, the Corporation worked withstudy completed by Analysis, Research & Planning Corporation ("ARPC"(“ARPC”), a consulting firm with broad experience in estimating resolution costs associated with mass tort litigation, including asbestos, to explore whether it would be possible to estimate the cost of disposing of pending and future asbestos-related claims that have been, and could reasonably be expected to be, filed against the Corporation and Amchem. ARPC concluded that it was not possible to estimate the full range of the cost of resolving future asbestos-related claims against UCC and Amchem because of various uncertainties associated with the litigation of those claims. Despite its inability to estimate the full range of the cost of resolving future asbestos-related claims, ARPC advised the Corporation that it would be possible to determine an estimate of a reasonable forecast of the cost of resolving pending and future asbestos-related claims likely to face UCC and Amchem if certain assumptions were made. As a result, the following assumptions were made and then used by ARPC:

          In the near term, the number of future claims to be filed against UCC and Amchem will be at a level consistent with levels experienced immediately prior to 2001.

          The number of future claims to be filed against UCC and Amchem will decline at a fairly constant rate each year from 2003.

          The average resolution value for pending and future claims will be equivalent to those experienced during 2001 and 2002.

                  Based on the resulting study completed by ARPC in January 2003, the Corporation increased its December 31, 2002 asbestos-related liability for pending and future claims for the 15-year period ending in 2017 to $2.2 billion, excluding future defense and processing costs. Approximately 28 percent of the recorded liability related to pending claims and approximately 72 percent related to future claims.

          At each balance sheet date, the Corporation compares current asbestos claim and resolution activity to the assumptions in the most recent ARPC study to determine whether the accrual continues to be appropriate.

           

          In November 2003,2004, the Corporation requested ARPC to review the Corporation's asbestos claim and resolution activity during 2003 and determine the appropriateness of updating the study. In response to that request, ARPC reviewed and analyzed data through November 25, 2003 to determine the number of asbestos-related filings and costs associated with 2003 activity. In January 2004, ARPC stated that an update at that time would not provide a more likely estimate of future events than that reflected in its study of the previous year and, therefore, the estimate in that study remained applicable. Based on the Corporation's own review of the asbestos claim and resolution activity and ARPC's response, the Corporation determined that no change to the accrual was required at December 31, 2003.

                  In November 2004, the Corporation again requested ARPC to review the Corporation'sCorporation’s historical asbestos claim and resolution activity and determine the appropriateness of updating theits January 2003 study. In response to thisthat request, ARPC reviewed and analyzed data through November 14, 2004, and again concluded that it was not possible to estimate the full range of the cost of resolving future asbestos-related claims against UCC and Amchem because of various uncertainties associated with the litigation of those claims. ARPC did advise, however, that it was reasonable and feasible to construct a new estimate of the cost of resolving current and future asbestos-related claims using the same two widely used forecasting methodologies used by ARPC in its January 2003 study, if certain assumptions were made. As a result, the following assumptions were made and then used by ARPC:

            The number of future claims to be filed annually against UCC and Amchem is unlikely to exceed the level of claims experienced during 2004.

            The number of claims filed against UCC and Amchem annually from 2001 to 2003 is considered anomalous for the purpose of estimating future filings.

            The number of future claims to be filed against UCC and Amchem will decline at a fairly constant rate each year from 2005.

            The average resolution value for pending and future claims will be equivalent to those experienced during 2003 and 2004 (excluding settlements from closed claims filed in Madison County, Illinois with respect to future claims, as those settlements arechanges in the judicial environment in Madison County caused the historical experience of claims in that jurisdiction to not considered to be relevantpredictive of results for predicting the cost of resolving future claims).

           

          The resulting study completed by ARPC in January 2005 stated that the undiscounted cost of resolving pending and future asbestos-related claims against UCC and Amchem, excluding future defense and processing costs, through 2017 was estimated to be between approximately $1.5 billion and $2.0 billion, depending on which of the two accepted methodologies was used. At December 31, 2004, the recorded asbestos-related liability for pending and future claims was $1.6 billion. Based on the low end of the range in the January 2005 study, the recorded asbestos-related liability for pending and future claims at December 31, 2004 would be sufficient to resolve asbestos-related claims against UCC and Amchem into 2019. As in its January 2003 study, ARPC did provide estimates for a longer period of time in its January 2005 study, but also reaffirmed its prior advice that forecasts for shorter periods of time are more accurate than those for longer periods of time. Based on ARPC’s studies, the Corporation’s asbestos litigation experience, and the uncertainties surrounding asbestos litigation and legislative reform efforts, management determined that no change to the accrual was required at December 31, 2004.

           

          In November 2005, the Corporation requested ARPC to review the Corporation’s 2005 asbestos claim and resolution activity and determine the appropriateness of updating the January 2005 study. In response to that request, ARPC reviewed and analyzed data through October 31, 2005. In January 2006, ARPC stated that an update of the study would not provide a more likely estimate of future events than the estimate reflected in its study of the previous year and, therefore, the estimate in that study remained applicable. Based on the Corporation’s own review of the asbestos claim and resolution activity and ARPC’s response, the Corporation determined that no change to the accrual was required at December 31, 2005.

          The asbestos-related liability for pending and future claims was $1.5 billion at December 31, 2005 and $1.6 billion at December 31, 2004 and $1.9 billion at2004. At December 31, 2003.2005, approximately 39 percent of the recorded liability related to pending claims and approximately 61 percent related to future claims. At December 31, 2004, approximately 37 percent of the recorded liability related to pending claims and approximately 63 percent related to future claims. At December 31, 2003, approximately 33 percent of the recorded liability related to pending claims and approximately 67 percent related to future claims.

           Based on ARPC's January 2003 and January 2005 studies, the Corporation's recent asbestos litigation experience, and the uncertainties surrounding asbestos litigation and legislative reform efforts, the Corporation determined that no change to the accrual was required at December 31, 2004.

          At December 31, 2002, the Corporation increased the receivable for insurance recoveries related to its asbestos liability to $1.35 billion, substantially exhausting its asbestos product liability coverage. Combined with the previously mentioned increase in the asbestos-related liability at December 31, 2002, this resulted in a net charge of $828 million, $522 million on an after-tax basis, in the fourth quarter of 2002.

          The insurance receivable related to the asbestos liability was determined after a thorough review of applicable insurance policies and the 1985 Wellington Agreement, to which the Corporation and many of its liability insurers are signatory parties, as well as other insurance settlements, with due consideration given to applicable deductibles, retentions and policy limits, and taking into account the solvency and historical payment experience of various insurance carriers.


          The Corporation'sWellington Agreement and other agreements with insurers are designed to facilitate an orderly resolution and collection of the Corporation’s insurance policies and to resolve issues that the insurance carriers may raise.

          The Corporation’s receivable for insurance recoveries related to its asbestos liability was $535 million at December 31, 2005 and $712 million at December 31, 2004 and $1.0 billion2004. At December 31, 2005, $398 million ($543 million at December 31, 2003. At December 31, 2004, $464 million2004) of the receivable for insurance recoveries was related to insurers that are not signatories to the Wellington Agreement and/or do not otherwise have agreements in place regarding their asbestos-related insurance coverage.

           

          35



          In addition, the Corporation had receivables for defense and resolution costs submitted to insurance carriers for reimbursement as follows:

          Receivables for Costs Submitted to Insurance Carriers
          at December 31
          In millions

           2004
           2003
          Receivables for defense costs $85 $94
          Receivables for resolution costs  406  255
            
           
          Total $491 $349
            
           

           The Corporation's insurance policies generally provide coverage

          Receivables for asbestos liability costs, including coverage for both resolution and defense costs. As previously noted, the Corporation increased its receivable for insurance recoveries relatedCosts Submitted to its asbestos liabilityInsurance Carriers at December 31 2002, thereby recording the full favorable income statement impact of its insurance coverage in 2002. Accordingly, defense and resolution costs recovered from insurers reduce the insurance receivable. Prior to increasing the insurance receivable related to the asbestos liability at December 31, 2002, the impact on results of operations for defense costs was the amount of those costs not covered by insurance. Since the

          In millions

           

          2005

           

          2004

           

          Receivables for defense costs

           

          $

           73

           

          $

           85

           

          Receivables for resolution costs

           

          327

           

          406

           

          Total

           

          $

           400

           

          $

           491

           

          The Corporation expenses defense costs as incurred, defense costs for asbestos-related litigation (net of insurance) have impacted, and will continue to impact, results of operations.incurred. The pretax impact for defense and resolution costs, net of insurance, was $75 million in 2005, $82 million in 2004 and $94 million in 2003, and $9 million in 2002, and was reflected in "Cost“Cost of sales."

          In September 2003, the Corporation filed a comprehensive insurance coverage case in the Circuit Court for Kanawha County in Charleston, West Virginia, seeking to confirm its rights to insurance for various asbestos claims (the "West“West Virginia action"action”). and to facilitate an orderly and timely collection of insurance proceeds. Although the Corporation already has settlements in place concerning coverage for asbestos claims with many of its insurers, including those covered by the 1985 Wellington Agreement, this lawsuit was filed against insurers that are not signatories to the Wellington Agreement and/or do not otherwise have agreements in place with the Corporation regarding their asbestos-related insurance coverage. The Corporation continuescoverage, in order to believefacilitate an orderly resolution and collection of such insurance policies and to resolve issues that its recorded receivable for insurance recoveries from allthe insurance carriers may raise. In early 2004, several of the defendant insurers in the West Virginia action filed a competing action in the Supreme Court of the State of New York, County of New York. As a result of motion practice, the West Virginia action was dismissed in August 2004 on the basis of forum non conveniens (i.e., West Virginia is collectible.an inconvenient location for the parties). The comprehensive insurance coverage litigation is now proceeding in the New York courts (the “New York action”). The insurance carriers are contesting this litigation. Through the fourth quarter of 2005, the Corporation reached this conclusion aftersettlements with several of the carriers involved in the New York action. After a further review of its insurance policies, with due consideration given to applicable deductibles, retentions and policy limits, after taking into account the solvency and historical payment experience of various insurance carriers; existing insurance settlements; and the advice of outside counsel with respect to the applicable insurance coverage law relating to the terms and conditions of its insurance policies. In early 2004, severalpolicies, the Corporation continues to believe that its recorded receivable for insurance recoveries from all insurance carriers is probable of the defendant insurers in the West Virginia action filed a competing action in the Supreme Court of the State of New York, County of New York. As a result of motion practice, the West Virginia action was dismissed in August 2004 on the basis offorum non conveniens (i.e., West Virginia is an inconvenient location for the parties). The comprehensive insurance coverage litigation is now proceeding in the New York courts.collection.

           

          The amounts recorded for the asbestos-related liability and related insurance receivable described above were based upon current, known facts. However, projecting future events, such as the number of new claims to be filed and/or received each year, the average cost of disposing of each such claim, coverage issues among insurers, and the continuing solvency of various insurance companies, as well as the numerous uncertainties surrounding asbestos litigation in the United States, could cause the actual costs and insurance recoveries to be higher or lower than those projected or those recorded.

           

          Because of the uncertainties described above, management cannot estimate the full range of the cost of resolving pending and future asbestos-related claims facing the Corporation and Amchem. Management believes that it is reasonably possible that the cost of disposing of the Corporation'sCorporation’s asbestos-related claims, including future defense costs, could have a material adverse impact on the results of operations and cash flows for a particular period and on the consolidated financial position of the Corporation.

           

          While it is not possible at this time to determine with certainty the ultimate outcome of any of the legal proceedings and claims referred to in this filing, management believes that adequate provisions have been made for probable losses with respect to pending claims and proceedings, and that, except for the asbestos-related matters described above, the ultimate outcome of all known and future claims, after provisions for insurance, will not have a material adverse impact on the results of operations, cash flows and consolidated financial position of the Corporation. Should any losses be sustained in connection with any of such legal proceedings and claims in excess of provisions provided and available insurance, they will be charged to income when determinable.


          Purchase Commitments

          At December 31, 2004,2005, the Corporation had various outstanding commitments for take or pay agreements, with terms extending from one to sixfive years. Such commitments were not in excess of current market prices. The Corporation had an agreement for the purchase of ethylene-related products in Canada; the Corporation assigned its rights and obligations under this purchase agreement to a wholly owned subsidiary of Dow in December 2003. Total purchases under the ethylene-related agreement were $93 million in 2003 and $62 million in 2002.2003.

           

          36



          The fixed and determinable portion of obligations under purchase commitments at December 31, 20042005 is presented in the following table:

          Fixed and Determinable Portion of Take or Pay Obligations at December 31, 2004
          In millions

          2005 $10
          2006  10
          2007  10
          2008  8
          2009  5
          2010 through expiration of contracts  5
            
          Total $48
            

          Fixed and Determinable Portion of Take or Pay Obligations
          at December 31, 2005

          In millions

           

           

           

          2006

           

          $

          10

           

          2007

           

          10

           

          2008

           

          8

           

          2009

           

          8

           

          2010

           

          5

           

          Total

           

          $

          41

           

          Guarantees

          The Corporation has undertaken obligations to guarantee the performance of certain nonconsolidated affiliates (including the OPTIMAL Group and Nippon Unicar Company Limited) and a former subsidiary of the Corporation (via delivery of cash or other assets) if specified triggering events occur. Non-performance under a contract for commercial and/or financial obligations by the guaranteed party would trigger the obligation of the Corporation to make payments to the beneficiary of the guarantees. Financial obligations include debt and lease arrangements.

           

          The following tables providetable provides a summary of the final expiration, maximum future payments, and recorded liability reflected in the consolidated balance sheetsheets for these guarantees.

          Guarantees at December 31, 2004
            
            
            
          In millions

           Final
          Expiration

           Maximum Future
          Payments

           Recorded
          Liability

          Guarantees 2014 $114 $2

          Guarantees at December 31, 2003

           

           


           

           


           

           

          In millions

           Final
          Expiration

           Maximum Future
          Payments

           Recorded
          Liability

          Guarantees 2007 $11 

           

           

           

           

           

           

           

           

          Guarantees

          In millions

           

          Final
          Expiration

           

          Maximum Future
          Payments

           

          Recorded
          Liability

           

          Guarantees at December 31, 2005

           

          2014

           

          $

          92

           

          $

          2

           

          Guarantees at December 31, 2004

           

          2014

           

          $

          114

           

          $

          2

           

          NOTE K    NOTES PAYABLE AND LONG-TERM DEBT

          Notes payable consists primarily of a revolving credit agreement with Dow.

          Notes Payable at December 31
          In millions

           2004
           2003
           
          Notes payable—related companies $139 $23 
          Notes payable—other  4  2 
            
           
           
          Total $143 $25 
            
           
           
          Year-end average interest rates  2.36% 1.71%
            
           
           

          Notes Payable at December 31

          In millions

           

          2005

           

          2004

           

          Notes payable – related companies

           

          $

          4

           

          $

          139

           

          Notes payable – other

           

          4

           

          4

           

          Total

           

          $

          8

           

          $

          143

           

          Year-end average interest rates

           

          4.95

          %

          2.36

          %

          37



          Long-Term Debt at December 31

          In millions

           

          2005
          Average
          Rate

           

          2005

           

          2004
          Average
          Rate

           

          2004

           

          Promissory notes and debentures:

           

           

           

           

           

           

           

           

           

          6.70% Notes due 2009

           

          6.70

          %

          $

          250

           

          6.70

          %

          $

          250

           

          8.75% Debentures due 2022 (1)

           

          8.75

          %

           

          8.75

          %

          117

           

          7.875% Debentures due 2023

           

          7.875

          %

          175

           

          7.875

          %

          175

           

          6.79% Debentures due 2025 (2)

           

          6.79

          %

          12

           

          6.79

          %

          250

           

          7.50% Debentures due 2025

           

          7.50

          %

          150

           

          7.50

          %

          150

           

          7.75% Debentures due 2096

           

          7.75

          %

          200

           

          7.75

          %

          200

           

          Other facilities – various rates and maturities:

           

           

           

           

           

           

           

           

           

          Pollution control/industrial revenue bonds, varying maturities through 2023 (1)

           

          5.07

          %

          40

           

          6.51

          %

          136

           

          Unexpended construction funds

           

           

           

           

          (2

          )

          Unamortized debt discount

           

           

          (3

          )

           

          (4

          )

          Long-term debt due within one year (2)

           

           

          (2

          )

           

          (266

          )

          Total

           

           

          $

          822

           

           

          $

          1,006

           


          Long-Term Debt at December 31
            
            
            
            
           
          In millions

           2004
          Average
          Rate

           2004
           2003
          Average
          Rate

           2003
           
          Promissory notes and debentures:           
           6.70% Notes due 2009 6.70%$250 6.70%$250 
           8.75% Debentures due 2022 8.75% 117 8.75% 117 
           7.875% Debentures due 2023 7.875% 175 7.875% 175 
           6.79% Debentures due 2025 (1) 6.79% 250 6.79% 250 
           7.50% Debentures due 2025 7.50% 150 7.50% 150 
           7.75% Debentures due 2096 7.75% 200 7.75% 200 
          Other facilities—various rates and maturities:           
           Pollution control/industrial revenue bonds,
              varying maturities through 2023
           6.51% 136 6.60% 152 
           Unexpended construction funds   (2)  (2)
          Unamortized debt discount   (4)  (4)
          Long-term debt due within one year (1)   (266)  (16)
            
           
           
           
           
          Total  $1,006  $1,272 
            
           
           
           
           

          (1)
          Holders may elect, between

          (1) In 2005, approximately $198 million of callable bonds were repaid at the election of the Corporation.

          (2) Between April 1 and May 1, 2005, holders could have elected to have their debentures repaid by the Corporation on June 1, 2005. Accordingly, the $250 million was included in “Long-term debt due within one year” at December 31, 2004. At December 31, 2005, $12 million of these debentures remained and was included in “Long-Term Debt.”

          Annual Installments on Long-Term Debt
          for the Corporation on June 1, 2005. Accordingly, the $250 million is included in "Long-term
          debt due within one year."


          Annual Installments on Long-Term Debt
          for the Next Five Years
          In millions

          2005 $266
          2006  2
          2007  8
          2008  6
          2009  252
          Next Five Years

          In millions

           

           

           

          2006

           

          $

          2

           

          2007

           

           

          2008

           

           

          2009

           

          $

          250

           

          2010

           

           

           

          The Corporation'sCorporation’s outstanding public debt has been issued under indentures which contain, among other provisions, covenants that the Corporation must comply with while the underlying notes are outstanding. Such covenants are typical based on the Corporation'sCorporation’s size and financial position and include, subject to the exceptions and qualifications contained in the indentures, obligations not to (i) allow liens on principal U.S. manufacturing facilities, (ii) enter into sale and lease-back transactions with respect to principal U.S. manufacturing facilities, or (iii) merge into or consolidate with any other entity or sell or convey all or substantially all of its assets. Failure of the Corporation to comply with any of these covenants could, after the passage of any applicable grace period, result in a default under the applicable indenture which would allow the note holders to accelerate the due date of the outstanding principal and accrued interest on the subject notes. As of December 31, 2004,2005, the Corporation was in compliance with all of the covenants and default provisions referred to above.

          NOTE L     PENSION AND OTHER POSTRETIREMENT BENEFITS

          Pension Plans

          The Corporation has a defined benefit pension plan that covers substantially all employees in the United States. Benefits are based on length of service and the employee'semployee’s three highest consecutive years of compensation. The Corporation also has a non-qualified supplemental pension plan.

           

          The Corporation'sCorporation’s funding policy is to contribute to the planplans when pension laws and economics either require or encourage funding. In 2004,2005, UCC contributed $154$54 million to its qualified pension plan.plans. In 2005,2006, UCC does not expect to contribute assets to its qualified pension plan.

           

          The weighted-average assumptions used to determine pension plan obligations and net periodic benefit costs are provided below:


          Pension Plan Assumptions
            
            
            
            
           
           
           Benefit Obligations
          at December 31

           Net Periodic Costs
          for the Year

           
           
           2004
           2003
           2004
           2003
           
          Discount rate 5.875%6.25%6.25%6.75%
          Rate of increase in future compensation levels 4.50%4.50%4.50%5.00%
          Long-term rate of return on assets   9.00%9.00%

           

          38



          Pension Plan Assumptions

           

           

          Benefit Obligations
          at December 31

           

          Net Periodic Costs
          for the Year

           

           

           

          2005

           

          2004

           

          2005

           

          2004

           

          Discount rate

           

          5.65

          %

          5.875

          %

          5.875

          %

          6.25

          %

          Rate of increase in future compensation levels

           

          4.50

          %

          4.50

          %

          4.50

          %

          4.50

          %

          Long-term rate of return on assets

           

           

           

          8.75

          %

          9.00

          %

          The Corporation determined the expected long-term rate of return on assets by performing a bottom-up analysis of historical and expected returns based on the strategic asset allocation and the underlying return fundamentals of each asset class. The Corporation'sCorporation’s historical experience with the pension fund asset performance and comparisons to expected returns of peer companies with similar fund assets are also considered.

           

          The accumulated benefit obligation for all defined benefit pension plans was $3.8 billion at December 31, 20042005 and $3.7 billionDecember 31, 2004.

          Pension Plans with Accumulated Benefit Obligations in Excess
          of
          Plan Assets at December 31 2003.

          Pension Plans with Accumulated Benefit Obligations in Excess of Plan Assets at December 31
          In millions

           2004
           2003

          In millions

           

          2005

           

          2004

           

          Projected benefit obligation $20 $3,741

           

          $

          20

           

          $

          20

           

          Accumulated benefit obligation 20 3,707

           

          $

          20

           

          $

          20

           

          Fair value of plan assets  3,658

           

           

           


          Other Postretirement Benefits

          The Corporation provides certain health care and life insurance benefits to retired U.S. employees. The plan provides health care benefits, including hospital, physicians'physicians’ services, drug and major medical expense coverage, and life insurance benefits. The Corporation and the retiree share the cost of these benefits, with the Corporation portion increasing as the retiree has increased years of credited service. There is a cap on the Corporation portion. The Corporation has the ability to change these benefits at any time.

           

          The Corporation funds most of the cost of these health care and life insurance benefits as incurred. In 2005,2006, UCC does not expect to contribute assets to its other postretirement benefit plans.

           

          The weighted-average assumptions used to determine other postretirement benefit obligations and net periodic benefit costs for the plans are provided in the following table:

          Plan Assumptions for Other Postretirement Benefits

           Benefit Obligations
          at December 31

           Net Periodic Costs
          for the Year

           
           
           2004
           2003
           2004
           2003
           
          Discount rate 5.875%6.25%6.25%6.75%
          Projected medical cost trend, remaining constant
              thereafter (1)
           10.25-6.00%6.71-6.71%6.79-6.79%7.23-6.78%

          (1)
          As of 2004, the ultimate trend rate is assumed to be achieved in 2011.

           

          Plan Assumptions for Other Postretirement Benefits

           

           

          Benefit Obligations
          at December 31

           

          Net Periodic Costs
          for the Year

           

           

           

          2005

           

          2004

           

          2005

           

          2004

           

          Discount rate

           

          5.60

          %

          5.875

          %

          5.875

          %

          6.25

          %

          Initial health care cost trend rate

           

          9.54

          %

          10.25

          %

          10.25

          %

          6.79

          %

          Ultimate health care cost trend rate, assumed to be reached in 2011

           

          6.00

          %

          6.00

          %

          6.00

          %

          6.79

          %

          Increasing or decreasing the assumed medical cost trend rate by 1 percentage point in each year would increasehave an immaterial impact on the accumulated postretirement benefit obligation at December 31, 2004 by $1 million2005 and have an immaterial impact on the net periodic postretirement benefit cost for the year. Decreasing the assumed medical cost trend rate by 1 percentage point in each year would decrease the accumulated postretirement benefit obligation at December 31, 2004 by $1 million and have an immaterial impact on the net periodic postretirement benefit cost for the year.

          Impact of Remeasurement in the Third Quarter of 2004

          In the third quarter of 2004, an expense remeasurement of the Corporation'sCorporation’s pension and other postretirement benefit plans was completed as of June 30, 2004, due to a curtailment as defined in SFAS No. 88, "Employers'“Employers’ Accounting for Settlements and Curtailments of Defined Benefit Pension Plans and for Termination Benefits," related to a workforce reduction (see Note B). The remeasurement resulted in a $3 million increase in net periodic postretirement benefit cost for 2004 and a $3 million decrease in net periodic pension expense for 2004.


           

          On December 8, 2003, the Medicare Prescription Drug, Improvement and Modernization Act of 2003 (the "Act"“Act”) was signed into law. The Act expanded Medicare to include, for the first time, coverage for prescription drugs. The Act also provides for a federal subsidy to sponsors of retiree health care benefit plans that provide a benefit that is at least actuarially equivalent to Medicare Part D. Based on newlyregulations issued regulations in the third quarter of 2004, the Corporation determined that the benefits

          39



          provided by its retiree medical plans are actuarially equivalent to Medicare Part D under the Act and remeasured its net periodic cost for other postretirement benefit plans for the effect of the Act. The impact of this remeasurement was a reduction of $12.5 million in the accumulated postretirement benefit obligation as of January 1, 2004, for actuarial purposes only, and a reduction in net periodic postretirement benefit cost of $2 million for 2004.

           
           Defined Benefit Pension Plans
            
            
            
           
          Net Periodic Benefit Cost (Credit) for all Significant Plans

           Other Postretirement Benefits
           
          In millions

           
           2004
           2003
           2002
           2004
           2003
           2002
           
          Service cost $26 $27 $28 $4 $10 $9 
          Interest cost  223  233  236  36  40  40 
          Expected return on plan assets  (353) (372) (385)      
          Amortization of prior service cost (credit)  2  3    (7) (6) (6)
          Amortization of unrecognized (gain) loss  2  1  (26) 4  5  3 
          Special termination/curtailment cost (credit)  2    (4) 7    (26)
            
           
           
           
           
           
           
          Net periodic benefit cost (credit) $(98)$(108)$(151)$44 $49 $20 
            
           
           
           
           
           
           

          Change in Projected Benefit Obligation, Plan Assets and Funded Status of all Significant Plans

           

           


           
           
           Defined
          Benefit Pension Plans

           Other
          Postretirement Benefits

           
          In millions

           
           2004
           2003
           2004
           2003
           
          Change in projected benefit obligation:             
          Benefit obligation at beginning of year $3,743 $3,556 $624 $624 
          Service cost  26  27  4  10 
          Interest cost  223  233  36  40 
          Amendments  2    6  (29)
          Actuarial changes in assumptions and experience  123  208  11  25 
          Benefits paid  (284) (281) (64) (46)
          Special termination/curtailment cost (credit)  (1)   8   
            
           
           
           
           
          Benefit obligation at end of year $3,832 $3,743 $625 $624 
            
           
           
           
           
          Change in plan assets:             
          Market value of plan assets at beginning of year $3,658 $3,350     
          Actual return on plan assets  409  581     
          Employer contributions  163  8     
          Asset transfer  (91)      
          Benefits paid  (284) (281)    
            
           
           
           
           
          Market value of plan assets at end of year $3,855 $3,658     
            
           
           
           
           
          Funded status and net amounts recognized:             
          Plan assets in excess of (less than) benefit obligation $23 $(85)$(625)$(624)
          Unrecognized prior service cost (credit)  16  17  (19) (33)
          Unrecognized net loss  616  462  130  123 
            
           
           
           
           
          Net amounts recognized in the consolidated balance sheets $655 $394 $(514)$(534)
            
           
           
           
           
          Net amounts recognized in the consolidated balance sheets
              consist of:
                       
          Accrued benefit liability $(19)$(51)$(514)$(534)
          Prepaid benefit cost  655       
          Additional minimum liability—intangible asset    23     
          Other comprehensive income  19  422     
            
           
           
           
           
          Net amounts recognized in the consolidated balance sheets $655 $394 $(514)$(534)
            
           
           
           
           

           

          Net Periodic Benefit Cost (Credit) for all Significant Plans

           

           

          Defined Benefit Pension Plans

           

          Other Postretirement Benefits

           

          In millions

           

          2005

           

          2004

           

          2003

           

          2005

           

          2004

           

          2003

           

          Service cost

           

          $

          26

           

          $

          26

           

          $

          27

           

          $

          4

           

          $

          4

           

          $

          10

           

          Interest cost

           

          217

           

          223

           

          233

           

          35

           

          36

           

          40

           

          Expected return on plan assets

           

          (341

          )

          (353

          )

          (372

          )

           

           

           

          Amortization of prior service cost (credit)

           

          2

           

          2

           

          3

           

          (2

          )

          (7

          )

          (6

          )

          Amortization of net loss

           

          3

           

          2

           

          1

           

          5

           

          4

           

          5

           

          Special termination/curtailment cost (1)

           

           

          2

           

           

           

          7

           

           

          Net periodic benefit cost (credit)

           

          $

          (93

          )

          $

          (98

          )

          $

          (108

          )

          $

          42

           

          $

          44

           

          $

          49

           


          (1) See Note B for information regarding curtailment costs recorded in the second quarter of 2004.

          Change in Projected Benefit Obligation, Plan Assets and Funded Status of all Significant Plans

           

           

          Defined
          Benefit Pension Plan

           

          Other
          Postretirement Benefits

           

          In millions

           

          2005

           

          2004

           

          2005

           

          2004

           

          Change in projected benefit obligation:

           

           

           

           

           

           

           

           

           

          Benefit obligation at beginning of year

           

          $

          3,832

           

          $

          3,743

           

          $

          625

           

          $

          624

           

          Service cost

           

          26

           

          26

           

          4

           

          4

           

          Interest cost

           

          217

           

          223

           

          35

           

          36

           

          Amendments

           

           

          2

           

           

          6

           

          Actuarial changes in assumptions and experience

           

          87

           

          123

           

          (30

          )

          11

           

          Benefits paid

           

          (280

          )

          (284

          )

          (51

          )

          (64

          )

          Special termination/curtailment cost (credit)

           

           

          (1

          )

           

          8

           

          Benefit obligation at end of year

           

          $

          3,882

           

          $

          3,832

           

          $

          583

           

          $

          625

           

           

           

           

           

           

           

           

           

           

           

          Change in plan assets:

           

           

           

           

           

           

           

           

           

          Market value of plan assets at beginning of year

           

          $

          3,855

           

          $

          3,658

           

           

           

          Actual return on plan assets

           

          271

           

          409

           

           

           

          Employer contributions

           

          54

           

          163

           

           

           

          Asset transfer

           

          (15

          )

          (91

          )

           

           

          Benefits paid

           

          (280

          )

          (284

          )

           

           

          Market value of plan assets at end of year

           

          $

          3,885

           

          $

          3,855

           

           

           

           

           

           

           

           

           

           

           

           

           

          Funded status and net amounts recognized:

           

           

           

           

           

           

           

           

           

          Plan assets in excess of (less than) benefit obligation

           

          $

          3

           

          $

          23

           

          $

          (583

          )

          $

          (625

          )

          Unrecognized prior service cost (credit)

           

          14

           

          16

           

          (17

          )

          (19

          )

          Unrecognized net loss

           

          789

           

          616

           

          95

           

          130

           

          Net amounts recognized in the consolidated balance sheets

           

          $

          806

           

          $

          655

           

          $

          (505

          )

          $

          (514

          )

           

           

           

           

           

           

           

           

           

           

          Net amounts recognized in the consolidated balance sheets consist of:

           

           

           

           

           

           

           

           

           

          Accrued benefit liability

           

          $

          (20

          )

          $

          (19

          )

          $

          (505

          )

          $

          (514

          )

          Prepaid benefit cost

           

          806

           

          655

           

           

           

          Other comprehensive income

           

          20

           

          19

           

           

           

          Net amounts recognized in the consolidated balance sheets

           

          $

          806

           

          $

          655

           

          $

          (505

          )

          $

          (514

          )

          The Corporation uses a December 31 measurement date for all of its plans.

          40



          Estimated Future Benefit Payments

          The estimated future benefit payments, reflecting expected future service, as appropriate, are presented in the following table:

          Estimated Future Benefit Payments
          at December 31

            
            
          In millions

           Defined Benefit
          Pension
          Plans

           Other
          Postretirement
          Benefits

          2005 $281 $63
          2006  276  54
          2007  271  60
          2008  271  58
          2009  266  56
          2010 through 2014  1,332  248
            
           
          Total $2,697 $539
            
           

          Estimated Future Benefit Payments
          at December 31, 2005

          In millions

           

          Defined Benefit
          Pension
          Plans

           

          Other
          Postretirement
          Benefits

           

          2006

           

          $

          277

           

          $

          60

           

          2007

           

          271

           

          57

           

          2008

           

          271

           

          54

           

          2009

           

          266

           

          52

           

          2010

           

          261

           

          49

           

          2011 through 2015

           

          1,297

           

          210

           

          Total

           

          $

          2,643

           

          $

          482

           

          Plan Assets

          Plan assets consist mainly of equity and fixed income securities of U.S. and foreign issuers. At December 31, 2005, plan assets totaled $3.9 billion and included Dow common stock with a value of $158 million (4 percent of total plan assets). At December 31, 2004, plan assets totaled $3.9 billion and included Dow common stock with a value of $176 million (4 percent of total plan assets). At

          Weighted-Average Allocation of Plan Assets
          at December 31 2003, plan assets totaled $3.7 billion and included Dow common stock with a value of $148 million (4 percent of total plan assets).

          Weighted-Average Allocation of Plan Assets at December 31

            
            
           

           2004
           2003
           

           

          2005

           

          2004

           

          Equity securities 60%61%

           

          59

          %

          60

          %

          Debt securities 28%29%

           

          25

          %

          28

          %

          Other 12%10%

           

          16

          %

          12

          %

           
           
           
          Total 100%100%

           

          100

          %

          100

          %

           
           
           

          Investment Strategy and Risk Management for Plan Assets

          The Corporation'sCorporation’s investment strategy for the plan assets is to manage the assets in order to pay retirement benefits to plan participants while minimizing cash contributions from the Corporation over the life of the plans. This is accomplished by preserving capital through diversification in high-quality investments and earning an acceptable long-term rate of return consistent with an acceptable degree of risk, while considering the liquidity needs of the plans.

           

          The plans are permitted to use derivative instruments for investment purposes, as well as for hedging the underlying asset exposure and re-balancing the asset allocation. The plans use value at risk to monitor risk in the portfolios.

           

          An asset/liability study using the plans'plans’ projected total benefit obligation was conducted to determine the optimal strategic asset allocation to meet the plans'plans’ long-term investment strategy. The study was conducted by the Corporation'sCorporation’s actuary and corroborated with other outside experts. The plans'plans’ asset allocation will move toward the strategic target allocation shown below when the Corporation believes it is prudent to do so.

          Strategic Target Allocation of Plan Assets

          Strategic Target Allocation of Plan Assets

          Asset Category

          Target Allocation


          Range


          Equity securities

          40%+/- 15%

          Debt

          Equity securities

          40%

          40

          %

          +/

            +/- 10%18

          %

          Real estate

          Debt securities

          5%

          40

          %

          +/

            +/- 2%10

          %

          Other

          Real estate

          15%

          5

          %

          +/

            +/-   6%2

          %

          Other


          15

          %

            +/-   6

          %

          Total

          100%

          100

          %

          41



          NOTE M     LEASED PROPERTY

          The Corporation has operating leases primarily for facilities and distribution equipment. The future minimum rental payments under operating leases with remaining non-cancelable terms in excess of one year are:

          Minimum Operating Lease Commitments
          at December 31, 2004
          In millions

          2005 $63
          2006  55
          2007  8
          2008  3
          2009  1
          2010 and thereafter  
            
          Total $130
          Less: future sublease rentals  38
            
          Net minimum rental commitments $92
            

           

          Minimum Operating Lease Commitments
          at December 31, 2005

          In millions

           

           

           

          2006

           

          $

          40

           

          2007

           

          10

           

          2008

           

          4

           

          2009

           

          1

           

          2010

           

          1

           

          2011 and thereafter

           

          1

           

          Total

           

          $

          57

           

          Less: future sublease rentals

           

          21

           

          Net minimum rental commitments

           

          $

          36

           

          The Corporation'sCorporation’s Danbury, Connecticut, office building lease represents $53$23 million of the net minimum rental commitment. Rental expenses under operating leases (net of sublease rental income of $20 million in 2005, $17 million in 2004 and $16 million in 2003 and 2002)2003) were $64 million in 2005, $65 million in 2004 $74 million in 2003 and $75 million in 2002.

          NOTE N    STOCK COMPENSATION PLANS

          As a result of the Dow merger on February 6, 2001, all outstanding UCC nonqualified stock option grants were converted to Dow common stock options using the exchange ratio of 1.611 (i.e., one Union Carbide option was converted to 1.611 Dow options) and UCC restricted stock immediately vested and was converted to Dow common stock.

                  Dow manages UCC's 1997 Long-Term Incentive Plans and 1997 Stock Option Plan for Non-Employee Directors. These plans maintain their respective terms and conditions. Before the merger, prior plans had options outstanding with terms generally similar to nonqualified stock options under the 1997 Plan. Since the merger, all new option grants were distributed from Dow's 1988 Award and Option Plan.

                  The 1997 Union Carbide Long-Term Incentive Plan for key employees provided for granting incentive and nonqualified stock options; exercise payment rights; grants of stock, including restricted stock, and performance awards. The number of shares granted or subject to options could not exceed 8.5 million under the plan. Option prices were equal to the closing price of the Corporation's common stock on the date of the grant, as listed on the New York Stock Exchange Composite Transactions. Options generally became exercisable two years after such date. Options did not have durations of more than ten years. The option price may have been settled in cash, common shares of the Corporation currently owned by a participant, withholding stock shares from the exercise or a combination of these alternatives. Holders of restricted stock award shares were entitled to vote and dividends were credited to the holder's account, but these shares were generally nontransferable for varying periods of time after the grant date. Once the vesting conditions were met, the shares became fully transferable. Performance awards were paid in common stock, cash or other forms of property.

                  In January 2003, Dow began expensing stock-based compensation newly issued in 2003. The Corporation was allocated expense relating to its employees who received stock-based compensation of approximately $10 million in 2004 and $1$74 million in 2003.

          NOTE ON     RELATED PARTY TRANSACTIONS

          The Corporation sells products to Dow to simplify the customer interface process. Products are sold to and purchased from Dow in accordance with the terms of Dow'sDow’s long-standing intercompany pricing policies. The application of these policies results in products being sold to and purchased from Dow at market-based prices. The Corporation also procures certain commodities and raw materials through a Dow subsidiary and pays a commission to that Dow subsidiary based on the volume and type of commodities and raw materials purchased. The commission expense is included in "Sundry“Sundry income (expense)—net" – net” in the consolidated statements of income. Purchases from that Dow subsidiary were approximately $2.5 billion in 2005, $2.2 billion in 2004 and $1.5 billion in 2003 and $1.1 billion in 2002.2003.


           

          The Corporation has a master services agreement with Dow whereby Dow provides services, including, but not limited to, accounting, legal, treasury (investments, cash management, risk management, insurance), procurement, human resources, environmental, health and safety, and business management for UCC. Under the master services agreement with Dow, for general administrative and overhead type services that Dow routinely allocates to various businesses, UCC is charged the cost of those services based on the Corporation'sCorporation’s and Dow'sDow’s relative manufacturing conversion costs. This arrangement results in a quarterly charge of approximately $4 million (included in "Sundry“Sundry income (expense)—net" – net”).

           

          For services that Dow routinely charges based on effort, UCC is charged the cost of such services on a fully absorbed basis, which includes direct and indirect costs. Additionally, certain Dow employees are contracted to UCC and Dow is reimbursed for all direct employment costs of such employees. Management believes the method used for determining expenses charged by Dow is reasonable. Dow provides these services by leveraging its centralized functional service centers to provide services at a cost that management believes provides an advantage to the Corporation.

           

          The monitoring and execution of risk management policies related to interest rate and foreign currency risks, which are based on Dow'sDow’s risk management philosophy, are provided as a service to UCC.

           

          As part of Dow'sDow’s cash management process, UCC is a party to revolving loans with Dow that have LIBOR-based interest rates with varying maturities. TheAt December 31, 2005, the Corporation had a note receivable of $100 million$1.6 billion from Dow under a revolving loan agreement. The Corporation may draw from this note receivable in support of its daily working capital requirements and as such, the net effect of cash inflows and outflows under this revolving loan agreement is presented in the consolidated statements of cash flows as an operating activity. Proceeds from the sale of UCC’s 50 percent indirect interest in UOP (see Note F) and the Dow Canada ownership restructuring (see below) late in the fourth quarter contributed to the increase in the note receivable balance at
          December 31, 2003. A2005.

          The Corporation also has a separate revolving credit agreement with Dow that allows the Corporation to borrow or obtain credit enhancements up to an aggregate of $1 billion was amended and restated on May 28, 2004 to include cash collateral provisions and to extend the maturity date to May 28, 2005;that matures December 30, 2006, however, Dow may demand repayment with a 30-day written notice to the Corporation. TheCorporation, subject to certain restrictions. A related collateral agreement was also amended and restated on May 28, 2004 to provideprovides for the replacement of certain existing pledged assets, primarily equity interests in various subsidiaries and joint

          42



          ventures, with cash collateral. A subsequent amendment to the revolving credit agreement, effective as of December 30, 2004, further extended the maturity date to December 30, 2005 and modified the repayment terms. At December 31, 2004, there2005, $814 million was $664 million available under the revolving credit agreement. The cash collateral was reported as "Noncurrent“Noncurrent receivable from related company"company” in the consolidated balance sheetssheets.

          The losses and additional costs incurred by the Corporation due to hurricane Katrina were covered by the Corporation’s insurance program. In 2005, the Corporation received $20 million from its insurer (an affiliate of Dow) and had an insurance receivable for losses incurred of $105 million at December 31, 2004.2005. Additionally, the Corporation has insurance coverage for lost sales and margins caused by hurricane Katrina. No amount of recovery for lost sales and margins has been recognized at December 31, 2005, and will only be recognized when the amount of recovery is realized through agreement amongst the insurers.

           

          In 2005, the Corporation received cash dividends of approximately $118 million from its related company investments, including $86 million from Dow International Holdings Company and $29 million from Dow Chemical Canada Inc. (“Dow Canada”), which were included in “Sundry income (expense) – net”).

          In December 2005, the ownership of Dow Canada was restructured whereby the Corporation received an 11.2 percent ownership interest in Dow Canada Holding LP and a cash distribution of approximately $296 million in exchange for the Corporation’s 11.2 percent ownership interest in Dow Canada. The cash distribution reduced the carryover basis of the investment in Dow Canada Holding LP to zero and the remaining $121 million was treated as a deemed capital contribution in “Additional paid-in capital” on the consolidated balance sheets. The Corporation accounts for its 11.2 percent partnership interest in Dow Canada Holding LP using the equity method.

          In October 2004, the Corporation sold certain NOx emission allowances to Dow for approximately $13 million (included in "Sundry“Sundry income (expense)—net" – net”).

           UCC entered into a lease agreement for railcars in April 2000. After the Dow merger, UCC entered into various agreements with Dow regarding the purchase of UCC products and the distribution of products manufactured by Dow resulting, in part, with UCC no longer needing the railcars subject to this lease agreement. As a result, UCC assigned all of its rights and obligations under the lease agreement to Dow, as provided for in the agreement, in June 2003.

                  On June 30, 2003, UCC and Dow entered into an Amended and Restated Tax Sharing Agreement effective as of February 7, 2001. This revised tax sharing agreement allows UCC and its subsidiaries to consolidate their various tax obligations rather than being required to make separate payments to Dow, and requires any payments to or from Dow be made at the time that estimated tax payments are due. Accordingly, on June 30, 2003, Dow refunded to UCC certain payments made under the original Tax Sharing Agreement.

                  In April 2002, the Corporation sold its ownership interest in a subsidiary in The People's Republic of China to a Dow subsidiary also located in The People's Republic of China for approximately $20 million.

                  The Corporation declared and paid a dividend of approximately $257 million to its shareholder on April 15, 2002.

          NOTE P        EMPLOYEE STOCK OWNERSHIP PLAN

          The Corporation established the Union Carbide Corporation Employee Stock Ownership Plan ("UCC ESOP") in 1990 as an integral part of the Union Carbide Savings and Investment Program. On December 27, 2001, the UCC ESOP and the Dow Employee Stock Ownership Plan were merged into one ESOP trust under The Dow Chemical Company Employees' Savings Plan ("the ESOP"). The Corporation is allocated a portion of expense relating to its employees who participate in the ESOP, which was not material in 2004, 2003 and 2002.

                  In 1990, the Corporation loaned the UCC ESOP $325 million at 10 percent per annum with a maturity date of December 31, 2005. On December 27, 2001, subsequent to the merger of the two plans, the loan was restructured with a new maturity date of December 31, 2023, and a new interest rate of 6.96 percent. The outstanding balance of the restructured loan was $12 million at December 31, 2004 and $15 million at December 31, 2003, and is reported in "Notes receivable from related companies" in the consolidated balance sheets.


          NOTE QO      INCOME TAXES

          Operating loss carryforwards at December 31, 20042005 amounted to $163less than $1 million compared with $745$163 million at the end of 2003.2004. Of the operating loss carryforwards, $5 million ismost are subject to expiration in the years 20052006 through 2009.2010. The remaining balances expire in years beyond 2009 or have an indefinite carryforward period. Tax credit carryforwards at December 31, 20042005 amounted to $485$144 million ($315485 million at December 31, 2003)2004), all of which expire in years beyond 2009.2010.

           

          Due to higher taxable income in the United States in 2003, in combination with the execution of new tax planning strategies, the Corporation expected to be able to utilize foreign tax credits that might have otherwise expired unused; therefore, at December 31, 2003, the valuation allowance of $59 million related to foreign tax credits was reversed.

           

          Undistributed earnings of foreign subsidiaries and related companies that are deemed to be permanently invested amounted to $74 million at December 31, 2005, $84 million at December 31, 2004 and $83 million at December 31, 2003 and $104 million at December 31, 2002.2003. It is not practicable to calculate the unrecognized deferred tax liability on those earnings.

           

          The reserve for tax contingencies related to issues in the United States and foreign locations was $221$156 million at December 31, 20042005 and $211$221 at December 31, 2003.2004. This balance is the Corporation'sCorporation’s best estimate of the potential liability for tax contingencies. Inherent uncertainties exist in estimates of tax contingencies due to changes in tax law, both legislated and concluded through the various jurisdictions'jurisdictions’ tax court systems. It is the opinion of the Corporation'sCorporation’s management that the possibility is remote that costs in excess of those accrued will have a material adverse impact on the Corporation'sCorporation’s financial statements.

           

          The American Jobs Creation Act of 2004 (the "Act"“AJCA”) introduced a special one-time dividends received deduction on the repatriation of certain foreign earnings to a U.S. taxpayer, provided certain criteria are met. Although the Act was signed into law in October 2004, the practical application of a number of the provisions of the repatriation provision remain unclear. TaxIn May 2005, tax authorities are expected to provide clarifying language on key elements of the repatriation provision. The clarifying language is expected to affect the Corporation's evaluation of the economic value of implementing any individual opportunity and its ability to meet the overall qualifying criteria. As a result, the Corporation will be unable to complete a final determination of the Act's effect on its plan for reinvestment or repatriation of foreign earnings untilreleased the clarifying language is released.

                  Based on preliminary identification of potentialnecessary to enable Dow to complete its determination regarding the repatriation and reinvestment opportunities,of foreign earnings. In December 2005, Dow repatriated funds from a foreign entity that is partially owned by the Corporation. Since the Corporation expects that adoptionis included in Dow’s consolidated federal income tax group and consolidated tax return, the Corporation recognized an immaterial impact of the repatriation provision of the Act, will havein accordance with the terms of the Dow-UCC Tax Sharing Agreement.

          The Corporation’s tax rate for 2005 was lower than the U.S. statutory rate due to an immaterial effect onexcess of earnings by a number of joint ventures over dividends received from those companies and the consolidated financial statements.

          Domestic and Foreign Components of Income (Loss)
          Before Income Taxes and Minority Interests
          In millions

           2004
           2003
           2002
           
          Domestic $925 $403 $(702)
          Foreign  11  11  69 
            
           
           
           
          Total $936 $414 $(633)
            
           
           
           

          Reconciliation to U.S. Statutory Rate
          In millions

           2004
           2003
           2002
           
          Taxes at U.S. statutory rate $328 $145 $(222)
          Equity earnings effect  (18) (21) 6 
          Foreign rates other than 35%  6  8  (7)
          U.S. tax effect of foreign earnings and dividends (1)  (7) (81) 41 
          U.S. business credits  (11) (19) (3)
          Other—net  (50) 68  61 
            
           
           
           
          Total tax provision (credit) $248 $100 $(124)
            
           
           
           
          Effective tax rate  26.5% 24.2% 19.6%
            
           
           
           

          (1)
          Includesbenefit of dividend income from related companies. UCC’s reported effective tax rate for the effectyear was 27.4 percent.

          43



          Domestic and Foreign Components of Income
          Before Income Taxes and Minority Interests

          In millions

           

          2005

           

          2004

           

          2003

           

          Domestic

           

          $

          1,805

           

          $

          925

           

          $

          403

           

          Foreign

           

          2

           

          11

           

          11

           

          Total

           

          $

          1,807

           

          $

          936

           

          $

          414

           

          Reconciliation to U.S. Statutory Rate

          In millions

           

          2005

           

          2004

           

          2003

           

          Taxes at U.S. statutory rate

           

          $

          632

           

          $

          328

           

          $

          145

           

          Equity earnings effect

           

          (160

          )

          (18

          )

          (21

          )

          Foreign rates other than 35%

           

          1

           

          6

           

          8

           

          U.S. tax effect of foreign earnings and dividends (1)

           

          99

           

          (7

          )

          (81

          )

          U.S. business credits

           

          (11

          )

          (11

          )

          (19

          )

          Benefit of dividend income from related companies

           

          (43

          )

           

           

          Other – net

           

          (22

          )

          (50

          )

          68

           

          Total tax provision

           

          $

          496

           

          $

          248

           

          $

          100

           

          Effective tax rate

           

          27.4

          %

          26.5

          %

          24.2

          %


          (1) Includes the effect of changes in the valuation allowance for U.S. foreign tax credits in 2003.

          Provision for U.S. foreignIncome Taxes

           

           

          2005

           

          2004

           

          2003

           

          In millions

           

          Current

           

          Deferred

           

          Total

           

          Current

           

          Deferred

           

          Total

           

          Current

           

          Deferred

           

          Total

           

          Federal

           

          $

          24

           

          $

          453

           

          $

          477

           

          $

          10

           

          $

          224

           

          $

          234

           

          $

          43

           

          $

          29

           

          $

          72

           

          State and local

           

          16

           

          1

           

          17

           

          3

           

          1

           

          4

           

          11

           

          4

           

          15

           

          Foreign

           

          1

           

          1

           

          2

           

          10

           

           

          10

           

          12

           

          1

           

          13

           

          Total

           

          $

          41

           

          $

          455

           

          $

          496

           

          $

          23

           

          $

          225

           

          $

          248

           

          $

          66

           

          $

          34

           

          $

          100

           

          Deferred Tax Balances at December 31

           

           

          2005

           

          2004

           

          In millions

           

          Deferred
          Tax Assets

           

          Deferred Tax
          Liabilities

           

          Deferred
          Tax Assets

           

          Deferred Tax
          Liabilities

           

          Property

           

          $

          43

           

          $

          (412

          )

          $

          52

           

          $

          (432

          )

          Tax loss and credit carryforwards

           

          144

           

           

          547

           

           

          Postretirement benefit obligations

           

          255

           

          (298

          )

          194

           

          (242

          )

          Other accruals and reserves

           

          491

           

          (196

          )

          463

           

          (190

          )

          Inventory

           

          12

           

           

          9

           

           

          Investments

           

           

           

          1

           

           

          Other – net

           

          22

           

          (92

          )

          145

           

          (24

          )

          Subtotal

           

          $

          967

           

          $

          (998

          )

          $

          1,411

           

          $

          (888

          )

          Valuation allowance

           

           

           

           

           

          Total

           

          $

          967

           

          $

          (998

          )

          $

          1,411

           

          $

          (888

          )

          44



          tax credits in 2003.
          Provision (Credit) for Income Taxes
           
           
           2004
           2003
           2002
           
          In millions

           
           Current
           Deferred
           Total
           Current
           Deferred
           Total
           Current
           Deferred
           Total
           
          Federal $10 $224 $234 $43 $29 $72 $(4)$(132)$(136)
          State and local  3  1  4  11  4  15  5  (2) 3 
          Foreign  10    10  12  1  13  12  (3) 9 
            
           
           
           
           
           
           
           
           
           
          Total $23 $225 $248 $66 $34 $100 $13 $(137)$(124)
            
           
           
           
           
           
           
           
           
           

          Deferred Tax Balances
          at December 31

           
           
           2004
           2003
           
          In millions

           Deferred Tax
          Assets

           Deferred Tax
          Liabilities

           Deferred Tax
          Assets

           Deferred Tax
          Liabilities

           
          Property $52 $(432)$25 $(485)
          Tax loss and credit carryforwards  547    575   
          Postretirement benefit obligations  194  (242) 423  (143)
          Other accruals and reserves  463  (190) 459  (63)
          Inventory  9    13   
          Investments  1      (1)
          Other—net  145  (24) 49  (13)
            
           
           
           
           
          Subtotal $1,411 $(888)$1,544 $(705)
          Valuation allowance         
            
           
           
           
           
          Total $1,411 $(888)$1,544 $(705)
            
           
           
           
           


          NOTE RP     BUSINESS AND GEOGRAPHIC SEGMENT INFORMATION

          The Corporation'sCorporation’s business activities comprise components of Dow'sDow’s global businesses rather than stand-alone operations. The Corporation sells its products to Dow at market-based prices, in accordance with Dow's longstandingDow’s long-standing intercompany pricing policy, in order to simplify the customer interface process. Dow conducts its worldwide operations through global businesses. Because there are no separable reportable business segments for the Corporation under SFAS No. 131, "Disclosures“Disclosures about Segments of an Enterprise and Related Information," and no detailed business information is provided to a chief operating decision maker regarding the Corporation'sCorporation’s stand-alone operations, the Corporation'sCorporation’s results are reported as a single operating segment.

           

          Sales are attributed to geographic areas based on customer location. Long-lived assets are attributed to geographic areas based on asset location. Sales to external customers and long-lived assets by geographic area were as follows:

          In millions

           United
          States

           Asia
          Pacific

           Rest of
          World

           Total
          2004            
          Sales to external customers (1) $163 $106 $59 $328
          Long-lived assets  2,047  25  5  2,077
            
           
           
           
          2003            
          Sales to external customers $182 $106 $65 $353
          Long-lived assets  2,211  27  5  2,243
            
           
           
           
          2002            
          Sales to external customers (2) $171 $169 $75 $415
          Long-lived assets  2,505  30  10  2,545
            
           
           
           

          In millions

           

          United
          States

           

          Asia
          Pacific

           

          Rest of
          World

           

          Total

           

          2005

           

           

           

           

           

           

           

           

           

          Sales to external customers (1)

           

          $

          155

           

          $

          88

           

          $

          57

           

          $

          300

           

          Long-lived assets

           

          $

          2,012

           

          $

          20

           

          $

          5

           

          $

          2,037

           

          2004

           

           

           

           

           

           

           

           

           

          Sales to external customers (1)

           

          $

          163

           

          $

          106

           

          $

          59

           

          $

          328

           

          Long-lived assets

           

          $

          2,047

           

          $

          25

           

          $

          5

           

          $

          2,077

           

          2003

           

           

           

           

           

           

           

           

           

          Sales to external customers

           

          $

          182

           

          $

          106

           

          $

          65

           

          $

          353

           

          Long-lived assets

           

          $

          2,211

           

          $

          27

           

          $

          5

           

          $

          2,243

           


          (1)
          In 2004,

          (1) Of the total sales to external customers, in The People's Republic of China represented approximately 11 percent in 2005 and 15 percent in 2004, and was included in Asia Pacific.

          45



          15 percent of total sales to external customers and were included in Asia Pacific.
          (2)
          In 2002, sales to external customers in Thailand represented approximately 14 percent of total
          sales to external customers and were included in Asia Pacific.

          ITEM 9.  CHANGES IN AND DISAGREEMENTS WITH ACCOUNTANTS ON ACCOUNTING AND FINANCIAL DISCLOSURE.

          Not applicable.

          None.

          ITEM 9A.  CONTROLS AND PROCEDURES.

          As of the end of the period covered by this Annual Report on Form 10-K, the Corporation carried out an evaluation, under the supervision and with the participation of the Corporation'sCorporation’s Disclosure Committee and the Corporation'sCorporation’s management, including the Chief Executive Officer and the Chief Financial Officer, of the effectiveness of the design and operation of the Corporation'sCorporation’s disclosure controls and procedures pursuant to Exchange Act Rule 15d-15(b); and whether any change has occurred in the Corporation'sCorporation’s internal control over financial reporting pursuant to Exchange Act Rule 15d-15(d). Based upon that evaluation, the Chief Executive Officer and the Chief Financial Officer concluded that the Corporation'sCorporation’s disclosure controls and procedures are effective in timely alerting them to material information relating to the Corporation (including its consolidated subsidiaries) required to be included in the Corporation's periodic SEC filings; and that no change in the Corporation'sCorporation’s internal control over financial reporting occurred during the Corporation'sCorporation’s most recent fiscal quarter that materially affected, or is reasonably likely to materially affect, the Corporation'sCorporation’s internal control over financial reporting.

          ITEM 9B. OTHER INFORMATION.

          Not applicable.

          None.

          PART III

          ITEM 10.  DIRECTORS AND EXECUTIVE OFFICERS OF THE REGISTRANT.

          Omitted pursuant to General Instruction I of Form 10-K.

          ITEM 11. EXECUTIVE COMPENSATION.

          Omitted pursuant to General Instruction I of Form 10-K.

          ITEM 12. SECURITY OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND MANAGEMENT.MANAGEMENT AND RELATED STOCKHOLDER MATTERS.

          Omitted pursuant to General Instruction I of Form 10-K.

          ITEM 13. CERTAIN RELATIONSHIPS AND RELATED TRANSACTIONS.

          Omitted pursuant to General Instruction I of Form 10-K.

          ITEM 14. PRINCIPAL ACCOUNTANTACCOUNTING FEES AND SERVICES.

          Dow'sDow’s Audit Committee pre-approves all auditing services and permitted non-audit services (including the fees and terms thereof) to be performed for Dow and its subsidiaries, including the Corporation, by its independent auditor, subject to thede minimus exception for non-audit services described in Section 10A(i)(1)(B) of the Exchange Act which are then approved by the DowDow’s Audit Committee prior to the completion of the audit. The Corporation'sCorporation’s management and its board of directors subscribe to these policies and procedures.

           

          For the years ended December 31, 20042005 and 2003,2004, professional services were performed for the Corporation by Deloitte & Touche LLP, the member firms of Deloitte Touche Tohmatsu, and their respective affiliates (collectively, the "Deloitte Entities"“Deloitte Entities”).

           

          Audit and audit-related fees for the Corporation aggregated $1,806,000$1,879,000 and $1,479,000$1,806,000 for the years ended December 31, 20042005 and 2003,2004, respectively. Total fees paid to the Deloitte Entities were:

          In thousands

           

          2005

           

          2004

           

          Audit fees (a)

           

          $

          1,540

           

          $

          1,531

           

          Audit-related fees (b)

           

          339

           

          275

           

          Tax fees

           

          22

           

           

          All other fees

           

           

           

          Total

           

          $

          1,901

           

          $

          1,806

           

          In thousands

           2004
           2003
          Audit fees (a) $1,531 $1,268
          Audit-related fees (b)  275  211
          Tax fees    9
          All other fees    
            
           
          Total $1,806 $1,488
            
           

              (a) The aggregate fees billed for the audit of the Corporation’s annual financial statements, the reviews of the financial statements in Quarterly Reports on Form 10-Q, statutory audits and other regulatory filings.

              (b) Primarily for agreed-upon procedures engagements and audits of employee benefit plans’ financial statements.

              46


              (a)
              The aggregate fees billed for the audit of the Corporation's annual financial statements, the reviews

              of the financial statements in Forms 10-Q, statutory audits and other regulatory filings.
              (b)
              Primarily for agreed-upon procedures engagements.


            PART IV

            ITEM 15.  EXHIBITS, AND FINANCIAL STATEMENT SCHEDULES.

            (a)  The following documents are filed as part of this report:

              1.

              The Corporation's 2004Corporation’s 2005 Consolidated Financial Statements and the Report of Independent Registered Public Accounting Firm are included in Item 8 of Part II.

              2.

              Financial Statement Schedules.

                The following Financial Statement Schedule should be read in conjunction with the Consolidated Financial Statements included in Item 8 of this Annual Report on Form 10-K:

                  Schedule II        Valuation and Qualifying Accounts

                Schedule II

                Valuation and Qualifying Accounts

                Schedules other than the one listed above are omitted because of the absence of the conditions under which they are required or because the information called for is included in the Consolidated Financial Statements or Notes thereto.

              3.

              The following financial statements of the Corporation'sCorporation’s nonconsolidated affiliate, EQUATE Petrochemical Company K.S.C., are presented pursuant to Rule 3-09 of Regulation S-X:

            Independent Auditor'sAuditor’s report

            Balance sheets at December 31, 20042005 and 2003
            2004

            Statements of income for the years ended December 31, 2005, 2004 2003 and 2002
            2003

            Statements of changes in shareholders' equity for the years ended December 31, 2005, 2004 2003 and 2002
            2003

            Statements of cash flows for the years ended December 31, 2005, 2004 2003 and 2002
            2003

            Notes to financial statements

              4.

              Exhibits—  Exhibits – See the Exhibit Index on pages 68-6969-70 of this Annual Report on Form 10-K for exhibits filed with this Annual Report on Form 10-K (see below) and for exhibits incorporated by reference.

                The Corporation will provide a copy of any exhibit upon receipt of a written request for the particular exhibit or exhibits desired. All requests should be addressed to the Corporation'sCorporation’s principal executive offices.

                The following exhibits listed on the Exhibit Index are filed with this Annual Report on Form 10-K:

            Exhibit No.


            Description of Exhibit


            10.1.3

            10.7

            Service Addendum No. 3 to the

            Second Amended and Restated ServiceRevolving Loan Agreement, effective as
            of JanuaryNovember 1, 2005, between the Corporation and The Dow Chemical Company.

            10.5.1

            23

            First Amendment dated October 29, 2004 to the Amended and Restated Revolving
                Credit Agreement, dated as of May 28, 2004, among the Corporation, The Dow
                Chemical Company and certain Subsidiary Guarantors.
            10.5.2Second Amendment to the Amended and Restated Revolving Credit Agreement,
                effective as of December 30, 2004, among the Corporation, The Dow Chemical
                Company and certain Subsidiary Guarantors.
            23

            Analysis, Research & Planning Corporation'sCorporation’s Consent.

            31.1

            Certification Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.

            31.2

            Certification Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.

            32.1

            Certification Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.

            32.2

            Certification Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.

            TRADEMARKS

            The following trademarks of Union Carbide Corporation or its subsidiaries appear in this report:

                CARBOWAX, CELLOSIZE, FLEXOMER, LP OXO, METEOR, NEOCAR, POLYOX, POLYPHOBE, REDI-LINK, SI-LINK, TERGITOL, TRITON, TUFLIN, UCAR, UCARTHERM, UCON, UNIGARD, UNIPOL, UNIPURGE, UNIVAL

             

            The following trademarkregistered service mark of American Chemistry Council appears in this report:  RESPONSIBLE CAREResponsible Care

            47



            SCHEDULE II

            Union Carbide Corporation and Subsidiaries

            Valuation and Qualifying Accounts

            (In millions)                                                                                For the Years Ended December 31

            COLUMN A

             COLUMN B

             COLUMN C

             COLUMN D

             COLUMN E

            Description
             Balance
            at Beginning
            of Year

             Additions to
            Reserves

             Deductions
            from
            Reserves

             Balance
            at End
            of Year

            2004        
            RESERVES DEDUCTED FROM ASSETS
                TO WHICH THEY APPLY:
                    
             For doubtful receivables $4  (a)$4
              
             
             
             
            2003        
            RESERVES DEDUCTED FROM ASSETS
                TO WHICH THEY APPLY:
                    
             For doubtful receivables $7 $1 $4(a)$4
              
             
             
             
            2002        
            RESERVES DEDUCTED FROM ASSETS
                TO WHICH THEY APPLY:
                    
             For doubtful receivables $8 $5 $6(a)$7
              
             
             
             

             


             

             

             


             

            2004


             

            2003


             

            2002

            (a) Deductions represent:      
              Notes and accounts receivable written off  $1 
              Credits to profit and loss  3 $1
              Miscellaneous other   5
                
             
             
                 $4 $6
                
             
             

            (In millions)

             

            For the Years Ended December 31

             

            COLUMN A

             

            COLUMN B

             

            COLUMN C

             

            COLUMN

             

            COLUMN E

             

             

             

             

             

             

             

            D

             

             

             

             

             

            Balance

             

             

             

            Deductions

             

            Balance

             

             

             

            at Beginning

             

            Additions to

             

            from

             

            at End

             

            Description

             

            of Year

             

            Reserves

             

            Reserves

             

            of Year

             

            2005

             

             

             

             

             

             

             

             

             

            RESERVES DEDUCTED FROM ASSETS TO WHICH THEY APPLY:

             

             

             

             

             

             

             

             

             

            For doubtful receivables

             

            $

            4

             

             

            1

            (a)

            $

            3

             

             

             

             

             

             

             

             

             

             

             

            2004

             

             

             

             

             

             

             

             

             

            RESERVES DEDUCTED FROM ASSETS TO WHICH THEY APPLY:

             

             

             

             

             

             

             

             

             

            For doubtful receivables

             

            $

            4

             

             

            (a)

            $

            4

             

             

             

             

             

             

             

             

             

             

             

            2003

             

             

             

             

             

             

             

             

             

            RESERVES DEDUCTED FROM ASSETS TO WHICH THEY APPLY:

             

             

             

             

             

             

             

             

             

            For doubtful receivables

             

            $

            7

             

            1

             

            4

            (a)

            $

            4

             

             

             

            2005

             

            2004

             

            2003

             

            (a) Deductions represent:

             

             

             

             

             

             

             

            Notes and accounts receivable written off

             

            $

            1

             

             

            $

            1

             

            Credits to profit and loss

             

             

             

            3

             

             

             

            $

            1

             

             

            $

            4

             

            48




            INDEPENDENT AUDITOR'SAUDITOR’S REPORT

            To the Board of Directors and Shareholders

            EQUATE Petrochemical Company KSC (Closed)

            We have audited the accompanying balance sheet of EQUATE Petrochemical Company KSC (Closed) ("(“the Company"Company”), a venture between Union Carbide Corporation, Petrochemical Industries Company, and Boubyan Petrochemical Company and Al Qurain Petrochemical Industries Company as of December 31, 20042005 and 2003,2004, and related statements of income, cash flows and changes in shareholders' equity for each of the three years in the period ended December 31, 2004.2005. These financial statements are the responsibility of the Company'sCompany’s management. Our responsibility is to express an opinion on these financial statements based on our audits.

            We conducted our audits in accordance with auditing standards generally accepted in the United States of America. Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes consideration of internal control over financial reporting as a basis for designing audit procedures that are appropriate in the circumstances, but not for the purpose of expressing an opinion on the effectiveness of the Company'sCompany’s internal control over financial reporting. Accordingly, we express no such opinion. An audit also includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.

            In our opinion, the financial statements present fairly, in all material respects, the financial position of EQUATE Petrochemicalthe Company KSC (Closed) as of December 31, 20042005 and 2003,2004, and the results of its operations and its cash flows for each of the three years in the period ended December 31, 20042005 in conformity with International Financial Reporting Standards ("IFRS"(“IFRS”).

            The accounting principles reflected in the above mentioned financial statements prepared in conformity with IFRS vary in certain significant respects from accounting principles generally accepted in the United States of America ("U.S. GAAP"(“US GAAP”). The application of US GAAP would have affected the determination of net income for each of the three years in the period ended December 31, 20042005 and the determination of shareholders' equity as of December 31, 20042005 and 20032004 to the extent summarized in Note 1619 to financial statements.

            /s/ JASSIM AHMAD AL-FAHAD    

            Jassim Ahmad Al-Fahad

            Al-Fahad & Co., Deloitte & Touche

            License No. 53-A

            February 7, 2005
            2006

            Kuwait


            49




            EQUATE Petrochemical Company KSC (Closed)

            Balance Sheets

            (In thousands) At December 31

             Note
             2004
             2003
            ASSETS        
            Current assets        
            Cash and cash equivalents 3 $208,881 $110,164
            Trade receivables    180,677  105,789
            Inventories 4  47,827  43,911
            Prepayments and other assets    9,041  9,083
                
             
                 446,426  268,947
                
             
            Non-current assets        
            Property, plant and equipment, net 5  1,061,083  1,121,854
            Intangible assets, net 6  153,979  153,745
            Deferred expenditure 7  1,026  4,394
                
             
                 1,216,088  1,279,993
                
             
                $1,662,514 $1,548,940
                
             
            LIABILITIES AND SHAREHOLDERS' EQUITY        
            Current liabilities        
            Accounts payable   $36,878 $19,766
            Accruals and other liabilities 8  38,750  39,382
            Current portion of finance lease 10  100,000  20,000
            Current portion of syndicated bank loan 11  100,000  40,000
                
             
                 275,628  119,148
                
             
            Non-current liabilities        
            Provision for staff indemnity    16,237  13,634
            Finance lease 10    140,000
            Syndicated bank loan 11    280,000
                
             
                 16,237  433,634
                
             
            Commitments and contingencies 18      

            Shareholders' equity

             

             

             

             

             

             

             

             
            Share capital 12  700,000  700,000
            Retained earnings 13  670,649  296,158
                
             
                 1,370,649  996,158
                
             
                $1,662,514 $1,548,940
                
             

            (In thousands) At December 31

             

            Notes

             

            2005

             

            (As
            Adjusted)
            2004

             

            ASSETS

             

             

             

             

             

             

             

            Current assets

             

             

             

             

             

             

             

            Cash and cash equivalents

             

            6

             

            182,975

             

            $

            208,881

             

            Trade receivables

             

             

             

            116,355

             

            175,419

             

            Prepayments and other assets

             

             

             

            20,836

             

            8,041

             

            Deferred expenditure

             

            7

             

            205

             

            1,026

             

            Due from related parties

             

            17

             

            68,659

             

            7,986

             

            Short-term loan to related party

             

            17

             

            100,872

             

             

            Inventories

             

            8

             

            52,841

             

            47,827

             

             

             

             

             

            $

            542,743

             

            $

            449,180

             

            Non-current assets

             

             

             

             

             

             

             

            Property, plant and equipment, net

             

            9

             

            1,101,946

             

            1,063,207

             

            Intangible assets, net

             

            10

             

            143,507

             

            153,979

             

             

             

             

             

            $

            1,245,453

             

            $

            1,217,186

             

             

             

             

             

            $

            1,788,196

             

            $

            1,666,366

             

            LIABILITIES AND EQUITY

             

             

             

             

             

             

             

            Current liabilities

             

             

             

             

             

             

             

            Accounts payable

             

             

             

            13,110

             

            10,676

             

            Accruals and other liabilities

             

            11

             

            24,483

             

            40,478

             

            Due to related parties

             

            17

             

            45,352

             

            26,202

             

            Finance lease

             

            12

             

            100,000

             

            100,000

             

            Syndicated bank loan

             

            13

             

            100,000

             

            100,000

             

             

             

             

             

            $

            282,945

             

            $

            277,356

             

            Non-current liabilities

             

             

             

             

             

             

             

            Provision for staff indemnity

             

             

             

            20,804

             

            16,237

             

            Deferred income

             

            14

             

            81,615

             

             

             

             

             

             

            $

            102,419

             

            $

            16,237

             

             

             

             

             

             

             

             

             

            Commitments and contingencies

             

            21

             

             

             

             

             

             

             

             

             

             

             

             

             

            Capital and reserves

             

             

             

             

             

             

             

            Share capital

             

            15

             

            700,000

             

            700,000

             

            Retained earnings

             

            16

             

            702,832

             

            672,773

             

             

             

             

             

            $

            1,402,832

             

            $

            1,372,773

             

             

             

             

             

            $

            1,788,196

             

            $

            1,666,366

             

            The accompanying notes form an integral part of these financial statements.


            50




            EQUATE Petrochemical Company KSC (Closed)

            Statements of Income

            (In thousands) For the years ended December 31

             Note
             2004
             2003
             2002
             
            Sales   $969,653 $643,242 $453,266 
            Cost of sales 14  (283,894) (302,625) (269,411)
                
             
             
             
            Gross profit    685,759  340,617  183,855 
            Polypropylene plant management fee    1,000  1,000  1,000 
            General, administrative and selling expenses 14  (49,207) (51,968) (58,268)
                
             
             
             
            Operating income    637,552  289,649  126,587 
            Finance costs    (16,039) (14,372) (20,722)
            Interest income    1,828  927  522 
            Foreign exchange gain / (loss)    1,594  (44) 286 
            Other income    1,324  372  513 
                
             
             
             
            Net income before contribution to Kuwait Foundation
                for Advancement of Sciences ("KFAS") and
                Directors' fees
                626,259  276,532  107,186 
            Contribution to KFAS    (5,636) (2,488) (963)
            Directors' fees    (132) (131) (146)
                
             
             
             
            Net income for the year   $620,491 $273,913 $106,077 
                
             
             
             

            (In thousands) For the years ended December 31

             

            Notes

             

            2005

             

            (As
            Adjusted)
            2004

             

            (As
            Adjusted)
            2003

             

             

             

             

             

             

             

             

             

             

             

            Sales

             

            17

             

            $

            961,453

             

            $

            969,653

             

            $

            643,242

             

            Cost of sales

             

            18

             

            (313,545

            )

            (283,974

            )

            (302,684

            )

            Gross profit

             

             

             

            647,908

             

            685,679

             

            340,558

             

            Polypropylene plant management fee

             

            17

             

            1,000

             

            1,000

             

            1,000

             

            General, administrative and selling expenses

             

            18

             

            (51,531

            )

            (49,207

            )

            (51,968

            )

            Operating income

             

             

             

            597,557

             

            637,472

             

            289,590

             

            Interest income

             

             

             

            5,754

             

            1,828

             

            927

             

            Foreign exchange (loss) / gain

             

             

             

            (341

            )

            1,594

             

            (44

            )

            Other income

             

             

             

            1,199

             

            1,324

             

            372

             

            Finance costs

             

             

             

            (10,472

            )

            (15,317

            )

            (13,953

            )

            Net income before contribution to Kuwait Foundation for Advancement of Sciences (“KFAS”) and Directors’ fees

             

             

             

            593,697

             

            626,901

             

            276,892

             

            Contribution to KFAS

             

             

             

            (5,336

            )

            (5,636

            )

            (2,488

            )

            Directors’ fees

             

             

             

            (302

            )

            (132

            )

            (131

            )

            Net income for the year

             

             

             

            $

            588,059

             

            $

            621,133

             

            $

            274,273

             

            The accompanying notes form an integral part of these financial statements.


            51




            EQUATE Petrochemical Company KSC (Closed)

            Statements of Changes in Shareholders' Equity

            (In thousands)

             Note
             Share
            capital

             Retained
            earnings

             Accumulated
            other
            comprehensive
            loss

             Total
             
            Balance at December 31, 2001   $840,525 $108,168   $948,693 
            Dividends paid      (97,000)   (97,000)
            Net income for the year      106,077    106,077 
            Change in fair value reserve       $(599) (599)
                
             
             
             
             
            Balance at December 31, 2002   $840,525 $117,245 $(599)$957,171 
            Reduction of share capital 12  (140,525)     (140,525)
            Dividends paid      (95,000)   (95,000)
            Net income for the year      273,913    273,913 
            Net realised loss transferred to statement of income        599  599 
                
             
             
             
             
            Balance at December 31, 2003   $700,000 $296,158   $966,158 
            Dividends paid 13    (246,000)   (246,000)
            Net income for the year      620,491    620,491 
                
             
             
             
             
            Balance at December 31, 2004   $700,000 $670,649   $1,370,649 

             

             

             

             

             

             

             

             

             

             

             

             

            (In thousands)

             

            Notes

             

            Share
            capital

             

            Retained
            earnings

             

            Other

             

            Total

             

             

             

             

             

             

             

             

             

             

             

             

             

            Balance at December 31, 2002 as previously reported

             

             

             

            $

            840,525

             

            $

            117,245

             

            $

            (599

            )

            $

            957,171

             

            Effect of change in accounting policy

             

            5

             

             

            1,122

             

             

            1,122

             

            Balance at December 31, 2002 as adjusted

             

             

             

            840,525

             

            118,367

             

            (599

            )

            958,293

             

            Reduction of share capital

             

             

             

            (140,525

            )

             

             

            (140,525

            )

            Dividends paid

             

             

             

             

            (95,000

            )

             

            (95,000

            )

            Net income for the year as adjusted

             

             

             

             

            274,273

             

             

            274,273

             

            Net realised loss transferred to statement of income

             

             

             

             

             

            599

             

            599

             

            Balance at December 31, 2003 as adjusted

             

             

             

            700,000

             

            297,640

             

             

            997,640

             

            Dividends paid

             

             

             

             

            (246,000

            )

             

            (246,000

            )

            Net income for the year as adjusted

             

             

             

             

            621,133

             

             

            621,133

             

            Balance at December 31, 2004 as adjusted

             

             

             

            700,000

             

            672,773

             

             

            1,372,773

             

            Dividends paid

             

            16

             

             

            (558,000

            )

             

            (558,000

            )

            Net income for the year

             

             

             

             

            588,059

             

             

            588,059

             

            Balance at December 31, 2005

             

             

             

            $

            700,000

             

            $

            702,832

             

             

            $

            1,402,832

             

            The accompanying notes form an integral part of these financial statements.


            52




            EQUATE Petrochemical Company KSC (Closed)

            Statements of Cash Flows

            (In thousands) For the years ended December 31

             Note
             2004
             2003
             2002
             
            CASH FLOWS FROM OPERATING ACTIVITIES            
            Net income for the year   $620,491 $273,913 $106,077 
            Adjustments:            
             Depreciation    80,824  79,990  90,010 
             Amortisation    11,016  11,043  11,035 
             Finance costs    16,039  14,372  20,722 
             Interest income    (1,828) (927) (522)
             Provision for staff indemnity    2,603  5,207  2,098 
             Loss on sale of property, plant and equipment        144 
                
             
             
             
            Operating income before working capital changes    729,145  383,598  229,564 
             Trade receivables    (74,888) (42,204) 22,599 
             Inventories    (3,916) 13,626  (3,881)
             Prepayments and other assets    42  (1,881) 7,276 
             Accounts payable    17,112  (8,185) 1,908 
             Accruals and other liabilities    (296) 15,743  1,871 
                
             
             
             
            Net cash from operating activities    667,199  360,697  259,337 
                
             
             
             
            CASH FLOWS FROM INVESTING ACTIVITIES            
             Purchase of property, plant and equipment    (20,053) (8,208) (10,265)
             Proceeds from sale of property, plant and equipment        2,746 
             Purchase of intangible assets    (11,250)    
             Interest received    1,828  927  522 
                
             
             
             
            Net cash used in investing activities    (29,475) (7,281) (6,997)
                
             
             
             
            CASH FLOWS FROM FINANCING ACTIVITIES            
             Net drawings on revolving loan        (70,000)
             Repayment of finance lease    (160,000) (20,000) (20,000)
             Repayment of syndicated bank loan    (320,000) (40,000) (40,000)
             Finance lease    100,000     
             Syndicated bank loan    100,000     
             Reduction of share capital      (140,525)  
             Finance costs paid    (11,797) (13,302) (20,011)
             Loan origination fee paid    (1,210)    
             Dividends paid    (246,000) (95,000) (97,000)
                
             
             
             
            Net cash used in financing activities    (539,007) (308,827) (247,011)
                
             
             
             
            Net increase in cash and cash equivalents    98,717  44,589  5,329 
            Cash and cash equivalents at beginning of the year    110,164  65,575  60,246 
                
             
             
             
            Cash and cash equivalents at end of the year 3 $208,881 $110,164 $65,575 
                
             
             
             

            (In thousands) For the years ended December 31

             

            2005

             

            (As
            Adjusted)
            2004

             

            (As
            Adjusted)
            2003

             

             

             

             

             

             

             

             

             

            OPERATING ACTIVITIES

             

             

             

             

             

             

             

            Net income for the year

             

            $

            588,059

             

            $

            621,133

             

            $

            274,273

             

            Adjustments for:

             

             

             

             

             

             

             

            Depreciation and amortisation

             

            101,551

             

            91,920

             

            91,092

             

            Finance costs

             

            10,472

             

            15,317

             

            13,953

             

            Interest income

             

            (5,754

            )

            (1,828

            )

            (927

            )

            Allowance for slow moving inventories

             

            500

             

             

             

            Provision for staff indemnity

             

            4,567

             

            2,603

             

            5,207

             

            Operating cash flows before movements in working capital

             

            699,395

             

            729,145

             

            383,598

             

            Trade receivables

             

            59,064

             

            (72,046

            )

            (43,011

            )

            Due to / (from) related parties, net

             

            40,092

             

            9,129

             

            (561

            )

            Inventories

             

            (5,514

            )

            (3,916

            )

            13,626

             

            Prepayments and other assets

             

            (12,709

            )

            1,042

             

            (4,245

            )

            Accounts payable

             

            2,434

             

            2,413

             

            (6,817

            )

            Accruals and other liabilities

             

            (15,024

            )

            1,432

             

            18,107

             

            Net cash from operating activities

             

            767,738

             

            667,199

             

            360,697

             

            INVESTING ACTIVITIES

             

             

             

             

             

             

             

            Purchase of property, plant and equipment

             

            (128,112

            )

            (20,053

            )

            (8,208

            )

            Purchase of intangible assets

             

            (528

            )

            (11,250

            )

             

            Short-term loan to related party

             

            (100,000

            )

             

             

            Interest received

             

            4,796

             

            1,828

             

            927

             

            Net cash used in investing activities

             

            (223,844

            )

            (29,475

            )

            (7,281

            )

            FINANCING ACTIVITIES

             

             

             

             

             

             

             

            Repayment of finance lease

             

             

            (160,000

            )

            (20,000

            )

            Repayment of syndicated bank loan

             

             

            (320,000

            )

            (40,000

            )

            Finance lease

             

             

            100,000

             

             

            Syndicated bank loan

             

             

            100,000

             

             

            Reduction of share capital

             

             

             

            (140,525

            )

            Finance costs paid

             

            (11,589

            )

            (11,797

            )

            (13,302

            )

            Loan origination fee paid

             

            (211

            )

            (1,210

            )

             

            Dividends paid

             

            (558,000

            )

            (246,000

            )

            (95,000

            )

            Net cash used in financing activities

             

            (569,800

            )

            (539,007

            )

            (308,827

            )

            Net (decrease) / increase in cash and cash equivalents

             

            (25,906

            )

            98,717

             

            44,589

             

            Cash and cash equivalents at beginning of the year

             

            208,881

             

            110,164

             

            65,575

             

            Cash and cash equivalents at end of the year

             

            $

            182,975

             

            $

            208,881

             

            $

            110,164

             

            The accompanying notes form an integral part of these financial statements.


            53




            EQUATE Petrochemical Company KSC (Closed)

            Notes to Financial Statements

            Dollars in thousands, except as noted

            Dollars in thousands, except as noted

            1.             INCORPORATION AND ACTIVITIES

            EQUATE Petrochemical Company K.S.C. (Closed) ("(“the Company"Company”) is a closed shareholding company incorporated in the State of Kuwait on 20 November 1995 as a joint venture between Union Carbide Corporation ("UCC"(“UCC”), Petrochemical Industries Company ("PIC"(“PIC”) and Boubyan Petrochemical Company ("BPC"(“BPC”).

            On 14 March 2005, National Bank of Kuwait (“NBK”) sold 3.5% of the Company’s shares previously purchased on 9 November 2004 and PIC sold 2.5% of the Company’s shares to Al Qurain Petrochemical Industry Company (“QPIC”) (See Note 13 for the current ownership structure). QPIC is a newly incorporated company in which 10% of the shares are owned by PIC and 90% of the shares are publicly owned.

            The Company is engaged in the manufacture and sale of ethylene glycol (“EG”) and polyethylene.polyethylene (“PE”). The Company also operates and maintains a polypropylene plant on behalf of PIC.

            UCC is a wholly owned subsidiary of The Dow Chemical Company ("DOW"(“DOW”).

            The address of the Company'sCompany’s registered office is at National Bank of Kuwait building, Block 8, Plot 4A/5A/6A, Jleeb Al-Shuyokh, P. O. Box 4733 Safat 13048, Kuwait. The Company employed 822 people at 31 December 2004 (2003: 855).

            The financial statements were authorised for issueapproved by the board of directors and authorised for issue on 76 February 2005.2006.

            2.                                      ADOPTON OF NEW AND REVISED INTERNATIONAL FINANCIAL REPORTING STANDARDS

            In the current year, the Company has adopted all of the new and revised Standards and Interpretations issued by the International Accounting Standards Board (“IASB”) and the International Financial Reporting Interpretation Committee (IFRIC) of the IASB that are relevant to its operations and are effective for accounting periods beginning on 1 January 2005. The adoption of these new and revised Standards and Interpretations had no significant impact on these financial statements.

            3.SIGNIFICANT ACCOUNTING POLICIES

            Basis of presentation

            The financial statements have been prepared in conformityaccordance with International Financial Reporting Standards ("IFRS"(“IFRS”). These financial statements have been prepared underon the historical cost convention,basis, except for the measurement at fair value of certain financial instruments. The preparation of financial statements in accordance with IFRS requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and the disclosure of contingent liabilities at the date of the financial statements and the reported amount of revenues and expenses during the reporting period. Due to the inherent uncertainty in making those estimates, actual results to be reported in future periods could differ from those estimates.

            Cash and cash equivalents

            Cash and cash equivalents include demand accounts and fixed deposits with an original maturity of three months or less.

            Trade receivables

            The Company establishes an allowance for doubtful receivables to reduce receivables to their net realizablerealisable value. Management determines the adequacy of the allowance for doubtful receivables based upon reviews of individual customers, current economic conditions, past experience and other pertinent factors. The allowance for doubtful receivables was not significant at 31 December 31, 20042005 or 2003.2004.

            Inventories

            Work in progress and finished goods are stated at the lower of weighted average cost or net realisable value. The cost of finished products includes direct materials, direct labour and fixed and variable manufacturing overhead and other costs incurred in bringing inventories to their present location and condition.

            All other inventory items are valued at the lower of purchased cost or net realisable value using the weighted average method after making provision for any slow moving and obsolete stocks. Purchase cost includes the purchase price, import duties, transportation, handling and other direct costs.

            54



            Property, plant and equipment

            Property, plant and equipment are stated at cost less accumulated depreciation and any accumulated impairment losses. Properties in the course of construction for production, rental or administrative purposes, or for purposes not yet determined, are carried at cost, less any recognised impairment loss. Cost includes professional fees and, for qualifying assets, borrowing costs capitalised in accordance with the Company’s accounting policy. Depreciation is calculated based on the estimated useful lives of the applicable assets on a straight-line basis commencing when the asset is put into use. Maintenance and repairs, replacements and improvements of minor importance are expensed as incurred. Significant improvements and replacements of assets are capitalised. Gains and losses on retirement or disposal of assets are included in the statement of income in the period in which they occur.


            Intangible assets

            Intangible assets consist of technology and licences for the manufacture of ethylene, ethylene glycolEG and polyethylene.PE. In 1996, UCC contributed $220,000 thousand in technology and licences, except for olefin technology. InDuring 2004 and 2005, the Company paid a licence fee of $11,250$11,778 thousand to UCC for polyethylenePE expansion.

            Intangibles are carried at cost less accumulated amortisation and any accumulated impairment losses. The intangible assets are amortised from the date of commencement of commercial production on a straight-line basis over twenty years, except for the olefin technology, which is amortised over five years.

            Deferred expenditure

            Deferred expenditure consists of origination fees relating to the long-termsyndicated loan facility and finance lease working capital facility and the revolving loan facility. The origination fees are amortised over the life of the related borrowings based on the effective interest rate method. The amortisation charge is included under finance costs.

            Finance leases

            Leases, which transfer substantially all the risks and rewards of ownership, are classified as finance leases. Assets held under finance leases are recognised as assets of the Company at their fair value at the date of acquisition. The corresponding liability to the lessor is included in the balance sheet as obligations under finance lease. The difference between the total leasing commitments and the fair value of the assets acquired is charged to the income statement as finance costs over the term of the relevant lease so as to produce a constant periodic rate of finance charge on the remaining balance of the obligations for each accounting period.

            Provision for staff indemnity

            Provision is made for staff indemnity which is payable on completion of employment. The provision is calculated in accordance with Kuwait Labour Law based on employees'employees’ salaries and accumulated periods of service or on the basis of employment contracts, where such contracts provide extra benefits. The provision, which is unfunded, is determined as the liability that would arise as a result of the involuntary termination of staff at the balance sheet date.

            Revenue recognition

            Sales net of applicable discounts, are recognised when the revenue is realized or realizable, has been earned, and collectibility is reasonably assured. Revenue is recognised as risk and title transfer to the customer, which usually occurs at the time shipment is made. The Company uses third party contractors for delivery to customers. Substantially all of the Company's products arePE production is sold with freight paid by the Company at itsand EG production is sold FOB (“free on board”) shipping port, at which point titlepoint. Title to the product passes when the product is delivered to customers.the freight carrier. The Company'sCompany’s terms of deliverysale are included in its contracts of sale, order confirmation documents, and invoices. Freight costs are recorded as "Cost“Cost of Sales"Sales”. Interest income is recognised on an accrual basis. Interest income is accrued on a time basis with reference to the principal outstanding and at the effective interest rate applicable.

            55



            FinanceBorrowing costs

            FinanceBorrowing costs on borrowingsqualifying assets are calculatedadded to the cost of those assets by applying a capitalisation rate on the accrual basis andexpenditure on such assets, until such time as the assets are substantially ready for their intended use. The capitalisation rate used by the Company is the weighted average of the borrowing costs applicable to the outstanding borrowings during the period. The remaining borrowing costs are recognised in the statement of income in the period in which they are incurred.


            Translation of foreign currencies

            The measurementfunctional currency of the Company is United States dollars ("Dollars (“US$") and accordingly, the financial statements are presented in US$, rounded to the nearest thousand. The measurementfunctional currency is different from the currency of the country in which the Company is domiciled since the majority of the Company'sCompany’s revenue and expenses, and all of the Company'sCompany’s borrowings, are denominated in US$.

            Transactions denominated in foreign currencies are translated into US$ at rates of exchange prevailing at the transaction dates. Monetary assets and liabilities denominated in foreign currencies are translatedretranslated into US$ at rates of exchange prevailing at the balance sheet date. The resultant exchange differences are taken to the statement of income.

            Impairment

            At each balance sheet date, the Company reviews the carrying amounts of its financial assets, property, plant and equipmenttangible and intangible assets to determine whether there is any indication that those assets have suffered an impairment loss. If any such indication exists, the recoverable amount of the asset is estimated in order to determine the extent of the impairment loss (if any),. Where it is not possible to estimate the recoverable amount of an individual asset, the Company estimates the recoverable amount of the cash-generating unit to which the asset belongs.

            The recoverable amount is the higher of fair value less costs to sell and provisionvalue in use. In assessing value in use, the estimated future cash flows are discounted to their present value using a discount rate that reflects current market assessments of the time value of money and the risks specific to the asset.

            If the recoverable amount of an asset (or cash-generating unit) is estimated to be less than its carrying amount, the carrying amount of the asset (cash-generating unit) is reduced to its recoverable amount. An impairment loss is recognised immediately in the statement of income.income, unless the relevant asset is carried at a revalued amount, in which case the impairment loss is treated as a revaluation decrease.

            Where an impairment loss subsequently reverses, the carrying amount of the asset (cash-generating unit) is increased to the revised estimate of its recoverable amount, but so that the increased carrying amount does not exceed the carrying amount that would have been determined had no impairment loss been recognised for the asset (cash-generating unit) in prior years.

            A reversal of an impairment loss is recognised immediately in the statement of income, unless the relevant asset is carried at a revalued amount, in which case the reversal of the impairment loss is treated as a revaluation increase.

            Income Taxes

            The Company, a closed shareholding company incorporated in the State of Kuwait, is not subject to income taxes.

            Derivatives

            Foreign exchange forward contracts are treated as trading instruments and are stated at fair value with gains or losses included in the statement of income in foreign exchange gain / (loss) in the period they occur.

            56



            Contribution to Kuwait Foundation for the Advancement of Sciences

            The Company is legally required to contribute to the Kuwait Foundation for the Advancement of Sciences ("KFAS"(“KFAS”). The Company'sCompany’s contributions to KFAS are recognized as an expense in the period during which the Company'sCompany’s contribution is legally required.

            3.    4.                                      CRITICAL JUDGEMENTS AND KEY SOURCES OF ESTIMATION UNCERTAINTY

            The preparation of financial statements in accordance with IFRS requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and the disclosure of contingent liabilities at the date of the financial statements and the reported amount of revenues and expenses during the reporting period.

            The following are the most significant accounting policies impacted by judgements, assumptions and estimates due to inherent uncertainty in making those estimates, actual results to be reported in future periods could differ from those estimates.

            Critical judgements in applying the entity’s accounting policies

            As described in Notes 3 and 9, the Company’s management has considered it appropriate to capitalise borrowing costs directly attributable to the qualifying assets under construction.

            Key sources of estimation uncertainty

            During the year the Company reviewed the estimated useful life over which its tangible assets are depreciated and intangible assets are amortised. The Company’s management is satisfied that the estimates of useful life are appropriate.

            5.EFFECT OF CHANGE IN ACCOUNTING POLICY

            During 2005, the Company changed the accounting policy for borrowing costs from the benchmark to the allowed alternative treatment in accordance with International Accounting Standard (“IAS”) No. 23: Borrowing Costs, by capitalising the directly attributable borrowing costs to the cost of qualifying assets. Previously, the Company recognised all its borrowing costs as incurred in the statement of income. The management of the Company believes that this change in accounting policy to capitalise directly attributable borrowing costs to the qualifying assets results in a more appropriate presentation of the financial statements. This change in accounting policy has been applied retrospectively.

            The comparative financial statements for 2003 and 2004 have been adjusted to conform to the changed policy. The effect of this change is to increase income by US$1,062 thousand in 2005 and US$642 thousand and US$360 thousand in 2004 and 2003 respectively. The opening retained earnings for 2003 has been increased by US$1,122 thousand which is the amount of the adjustment relating to periods prior to 2003.

            Effect on 2003 and 2004:

             

             

            2004

             

            2003

             

            Decrease in finance costs

             

            $

            722

             

            $

            419

             

            (Increase) in depreciation

             

            (80

            )

            (59

            )

            Increase in net income

             

            $

            642

             

            $

            360

             

            57



            6.CASH AND CASH EQUIVALENTS

             

             

            2005

             

            2004

             

            Bank balances

             

            $

            8,760

             

            $

            26,519

             

            Time deposits

             

            174,215

             

            182,362

             

             

             

            $

            182,975

             

            $

            208,881

             

             
             2004
             2003
            Bank balances $26,519 $8,708
            Time deposits  182,362  101,456
              
             
              $208,881 $110,164
              
             

            All bank accounts of the Company are assigned as security for the Company'sCompany’s obligations under various loan agreements (see Notes 910 and 11). The effective interest rate on time deposits ranged from 2.01% to 11). Time deposits yield interest at an effective weighted average rate of 1.81%4.82% (2004: 0.5% to 2%) per annum (2003: 0.97% per annum).annum.

            4.    7.DEFERRED EXPENDITURE

             

             

            2005

             

            2004

             

            Cost

             

             

             

             

             

            At 1 January

             

            $

            8,379

             

            $

            7,169

             

            Additions

             

            211

             

            1,210

             

            At 31 December

             

            $

            8,590

             

            $

            8,379

             

            Accumulated amortisation

             

             

             

             

             

            At 1 January

             

            $

            7,353

             

            $

            2,775

             

            Charge for the year

             

            1,032

             

            4,578

             

            At 31 December

             

            $

            8,385

             

            $

            7,353

             

            Carrying amount

             

            $

            205

             

            $

            1,026

             

            8.INVENTORIES

             

             

            2005

             

            2004

             

            Finished goods

             

            $

            12,601

             

            $

            12,606

             

            Raw materials

             

            15,569

             

            11,024

             

            Spare parts

             

            25,171

             

            24,197

             

             

             

            $

            53,341

             

            $

            47,827

             

            Allowance for slow moving items

             

            (500

            )

             

             

             

            $

            52,841

             

            $

            47,827

             

             
             2004
             2003
            Finished goods $12,606 $12,142
            Raw materials  11,024  8,004
            Spare parts  24,197  23,765
              
             
              $47,827 $43,911
              
             

            58



            9.5.             PROPERTY, PLANT AND EQUIPMENT


             Buildings
            and roads

             Plant and
            equipment

             Office
            furniture
            and
            equipment

             Assets
            under
            construction

             Total

             

            Buildings
            and
            roads

             

            Plant
            and
            equipment

             

            Office
            furniture
            and
            equipment

             

            Assets
            under
            construction

             

            Total

             

            Cost          

             

             

             

             

             

             

             

             

             

             

             

            As at January 1, 2004 $34,902 $1,547,426 $75,402 $16,784 $1,674,514

            At January 1, 2004

             

            $

            34,902

             

            $

            1,549,030

             

            $

            75,402

             

            $

            16,784

             

            $

            1,676,118

             

            Additions    20,053 20,053

             

             

             

             

            20,775

             

            20,775

             

            Transfers 105 8,691 5,080 (13,876) 

             

            105

             

            8,691

             

            5,080

             

            (13,876

            )

             

             
             
             
             
             
            As at December 31, 2004 35,007 1,556,117 80,482 22,961 1,694,567
             
             
             
             
             

            At January 1, 2005

             

            35,007

             

            1,557,721

             

            80,482

             

            23,683

             

            1,696,893

             

            Additions

             

             

             

             

            129,290

             

            129,290

             

            Transfers

             

            528

             

            2,102

             

            8,502

             

            (11,132

            )

             

            At December 31, 2005

             

            35,535

             

            1,559,823

             

            88,984

             

            141,841

             

            1,826,183

             

            Accumulated depreciation          

             

             

             

             

             

             

             

             

             

             

             

            As at January 1, 2004 $14,052 $476,959 $61,649  $552,660

            At January 1, 2004

             

            14,052

             

            477,081

             

            61,649

             

             

            552,782

             

            Charge for the year 1,497 77,770 1,557  80,824

             

            1,497

             

            77,850

             

            1,557

             

             

            80,904

             

             
             
             
             
             
            As at December 31, 2004 15,549 554,729 63,206  633,484

            At January 1, 2005

             

            15,549

             

            554,931

             

            63,206

             

             

            633,686

             

            Charge for the year

             

            1,587

             

            86,225

             

            2,739

             

             

            90,551

             

            At December 31, 2005

             

            17,136

             

            641,156

             

            65,945

             

             

            724,237

             

             
             
             
             
             

             

             

             

             

             

             

             

             

             

             

             

            Carrying amount          

             

             

             

             

             

             

             

             

             

             

             

            As at December 31, 2004 19,458 1,001,388 17,276 22,961 1,061,083
             
             
             
             
             
            As at December 31, 2003 $20,850 $1,070,467 $13,753 $16,784 $1,121,854
             
             
             
             
             

            At December 31, 2005

             

            $

            18,399

             

            $

            918,667

             

            $

            23,039

             

            $

            141,841

             

            $

            1,101,946

             

            At December 31, 2004

             

            $

            19,458

             

            $

            1,002,790

             

            $

            17,276

             

            $

            23,683

             

            $

            1,063,207

             

            Annual depreciation rates 5 to 20% 5 to 20% 5 to 20%    

             

            5 to 20

            %

            5 to 20

            %

            5 to 20

            %

             

             

             

             

            In 2005, borrowing costs amounting to US$1,178 thousand (2004: US$722 thousand) on qualifying assets was added to the cost of those assets.

            The Company'sCompany’s property, plant and equipment have been assigned as security for the finance lease and syndicated bank loan (Notes 10 and 11).

            6.10.          INTANGIBLE ASSETS

             

             

            2005

             

            2004

             

            Cost

             

             

             

             

             

            Technology contributed by UCC

             

            $

            220,000

             

            $

            220,000

             

            Licence fee paid to UCC

             

            11,778

             

            11,250

             

            Olefin technology

             

            195

             

            195

             

            At 31 December

             

            $

            231,973

             

            $

            231,445

             

            Accumulated amortisation

             

             

             

             

             

            At 1 January

             

            $

            77,466

             

            $

            66,450

             

            Charge for the year

             

            11,000

             

            11,016

             

            At 31 December

             

            88,466

             

            77,466

             

            Carrying amount

             

            $

            143,507

             

            $

            153,979

             

            59



            11.

             
             2004
             2003
            Cost      
            Technology contributed by UCC $220,000 $220,000
            Licence fee paid to UCC  11,250  
            Olefin technology  195  195
              
             
            As at 31 December $231,445 $220,195
              
             
            Accumulated amortisation      
            As at 1 January $66,450 $55,407
            Charge for the year  11,016  11,043
              
             
            As at 31 December  77,466  66,450
              
             
            Carrying amount $153,979 $153,745
              
             

            7.    DEFERRED EXPENDITURE

             
             2004
             2003
            Cost      
            As at 1 January $7,169 $7,169
            Additions  1,210  
              
             
            As at 31 December $8,379 $7,169
              
             
            Accumulated amortisation      
            As at 1 January $2,775 $1,512
            Charge for the year  4,578  1,263
              
             
            As at 31 December $7,353 $2,775
              
             
            Carrying amount $1,026 $4,394
              
             

            8.                               ACCRUALS AND OTHER LIABILITIES


             2004
             2003

             

            2005

             

            2004

             

            Accrued billing for ethane supply $2,110 $9,847

            Sales commission

             

            7,866

             

            7,982

             

            $

            701

             

            $

            7,866

             


            Ocean freight

             

            4,393

             

            5,856

             

            3,052

             

            4,393

             


            Staff incentive

             

            5,284

             

            4,950

             

            5,940

             

            5,284

             


            Staff leave

             

            2,004

             

            1,029

             

            2,343

             

            2,004

             


            Interest on debt

             

            765

             

            1,102

            Interest on term debt

             

            61

             

            765

             


            Foreign exchange forward contract

             

            8,611

             

             

             

            8,611

             


            Other accruals

             

            7,717

             

            8,616

             

            12,386

             

            11,555

             

             
             

             

            $

            24,483

             

            $

            40,478

             



             

            $

            38,750

             

            $

            39,382
             
             

            9.    REVOLVING LOAN

            The revolving loan represents the Company's borrowings under a US$ 200 million (2003: US$ 300 million) revolving loan facility from a syndication of banks and a US$ 200 million (2003: US$ Nil) revolving murabaha facility from an Islamic financial institution, with final maturities of 21 November 2005. Amounts drawn under the revolving loan facility have to be repaid within one to six months and carry an annual interest rate of 0.6% (2003: 0.8%) over London Inter Bank Offer Rate ("LIBOR"). Amounts drawn under the revolving murabaha facility have to repaid within one to six months and carry an annual interest rate equal of LIBOR plus 0.6%(2003: Nil) per annum. There were no borrowings outstanding at December 31, 2004 and 2003.


            10.12.          FINANCE LEASE

             
             2004
             2003
            Current portion $100,000 $20,000
            Non-current portion    140,000
              
             
              $100,000 $160,000
              
             

             

             

            2005

             

            2004

             

            Current portion

             

            $

            100,000

             

            $

            100,000

             

            The former finance lease was repaid in November 2004, and a new finance lease was obtained on 22 November 2004 (see Note 11). The finance lease iswas repayable on final maturity of 21 November 2005.

            2005, which date has been extended to 21 February 2006. The interest rate implicit in the finance lease is the same as the interest rate on the syndicated bank loan (see Note 11). The value of the assets held in respect of the finance lease at the balance sheet date are equal to the outstanding amount under the finance lease facility and is included in property, plant and equipment.

            The finance lease agreement contains similar affirmative and negative covenants as those contained in the syndicated bank loan (see Note 11).

            11.    13.SYNDICATED BANK LOAN

             
             2004
             2003
            Current portion $100,000 $40,000
            Non-current portion    280,000
              
             
              $100,000 $320,000
              
             

             

             

            2005

             

            2004

             

            Current portion

             

            $

            100,000

             

            $

            100,000

             

            In November 2004, the Company undertook a series of transactions whereby the syndicated bank loan and finance lease (see Note 10)12) under the syndicated loan facility agreement dated 21 November 2001 were cancelled by signing a master deed of release on 22 November 2004. The outstanding syndicated loan and finance lease were repaid and a new syndicated bank loan and finance lease were obtained. The syndicated bank loan iswas repayable on final maturity of 21 November 2005.2005, which date has been extended to 21 February 2006. The finance lease and the syndicated bank loan are secured by a mortgage over the Company'sCompany’s property, plant and equipment (see Note 5) and bank balances (see Note 3)4) and carry an annual interest rate of 0.6% (2003: 0.8%(2004: 0.6%) over LIBOR.

            The syndicated term facility agreements contain affirmative and negative covenants including no additional encumbrances over any of its assets, restrictions on additional borrowings, the sales of property, plant and equipment, a requirement to maintain insurance arrangements and limitations on capital expenditure except those assets acquired for Equate expansion project and new utilities and infrastructure facilities under the Olefins II Projects (Note 15). At 31 December 20042005 the Company was in compliance with all of its debt covenants.

            60



            12.    14.DEFERRED INCOME

            Deferred income represents reservation right fees accrued to the extent of construction cost incurred by the Company during 2005 and receivable from The Kuwait Olefins Company (“TKOC”), The Kuwait Styrene Company (“TKSC”), Kuwait Aromatics Company (“KARO”) and PIC under the Materials and Utility Supply Agreement (“MUSA”) for the construction of utilities and infrastructure facilities by the Company and usage by the above entities under the Olefins II projects (See Note 15).

            15.SHARE CAPITAL

            At an Extraordinary General Assembly held on 22 December 2003, the shareholders voted to reduce the share capital of the company by US$ 140,525 thousand (KD 41,705 thousand) by returning capital to the shareholders. After the reduction,The share capital consists of 2,160 million (2003:2,160 million) authorised, issued and fully paid shares of Fils 100 each. The Articles and Memorandum of Association of the Company have been amended to reflect the reduction in share capital.

            The ownership percentages of the shareholders at 31 December 20042005 are as follows:

            Shareholder’s name

            Shareholder's name

            %


            % of
            ownership

            Union Carbide Corporation ("UCC"(“UCC”)

            42.5

            %

            Petrochemical Industries Company ("PIC"(“PIC”)

            45

            42.5

            %

            Boubyan Petrochemical Company ("BPC"(“BPC”)

            9

            %

            National Bank of Kuwait ("NBK"

            Al Qurain Petrochemical Industries Company (“QPIC”)

            3.5

            6

            %

            On 9 November 2004, UCC sold 2.5% and BPC sold 1% of the Company's shares to NBK.

            13.    16.PROPOSED DIVIDEND

            The directors propose a cash dividend of US$ 558530 million for the year ended 31 December 31, 2004 (2003:2005 (2004: US$ 246558 million) which is subject to the approval of shareholders at the annual General Assembly. This dividend has not been recorded in the accompanying financial statements, and will be recorded only once it has been approved by the shareholders.

            14.    STAFF COSTS AND DEPRECIATION17.

            Staff costs, depreciation and amortisation charges are included in the statement of income under the following categories:

             
             2004
             2003
             2002
            Staff costs:         
            Cost of sales $50,460 $44,032 $40,642
            General, administrative and selling expenses  14,325  16,648  14,340
              
             
             
              $64,785 $60,680 $54,982
              
             
             
            Depreciation and amortisation:         
            Cost of sales $74,951 $74,497 $73,937
            General, administrative and selling expenses  16,889  16,536  27,108
              
             
             
              $91,840 $91,033 $101,045
              
             
             

            15.    RELATED PARTY TRANSACTIONS

            In the normal course of business the Company enters into transactions with its shareholders PIC, UCC, BPC NBK and UCC'sUCC’s parent company DOW and its affiliates.

            EQUATE Marketing Company EC, Bahrain ("EMC"(“EMC”), which is owned by PIC and UCC, is the exclusive sales agent in certain territories for the marketing of polyethylene ("PE") and was the exclusive sales agent in certain territories for the marketing of ethylene glycol ("EG")PE produced by the Company.

            On 1 February 2005, the Company signed a distribution agreement with MEGlobal Europe GMBH (“MEG Europe”) and MEGlobal Asia Ltd (“MEG Asia”) as distributors for EG produced by the Company. MEG Europe and MEG Asia are 50:50 joint ventures of PIC and DOW.

            During 2004, DOW and PIC initiated a number of joint venture petrochemical projects ("(“Olefins II projects"projects”) in Kuwait to manufacture polyethylene, ethylene glycol and styrene monomer. The Olefins II projects consist of the Equate expansion project, and the incorporation and development of The Kuwait Olefins Company ("TKOC")TKOC, TKSC and The Kuwait Styrene Company ("TKSC").KARO. The Olefins II projects are expected to be operational by Marchthe third quarter of 2008.

            A Joint Cost Sharing Agreement ("JCSA") was

            On 2 December 2004, the Company signed on 1 May 2003, between PICa MUSA with TKOC, TKSC, KARO and DOW forPIC. Under the developmentterms of the Olefins II projects. In order to meetMUSA the initial developmentCompany will receive a reservation right fee from the above entities that will equal the total capital construction costs ofthat would be incurred by the Company on the new utilities and infrastructure facilities under the Olefins II projects PIC and DOW paid US$ 12 million each into the JCSA account during 2003 and 2004. Costs totalling US$ 22.3 million were incurred and the balance of US$ 1.7 million was repaid to PIC and DOW equally on 23 December 2004. At the date of approval of these financial statements, a Services Agreement(See Note 12).

            During 2005, services agreements have been signed between DOW, PIC and the Company with TKOC, TKSC, KARO and an Operation, Maintenance and Services agreement betweenPIC for the provision of various services to the Olefins II projects.

            On 4 January 2005, the Company signed a loan agreement with TKOC, TKSCunder which the Company will provide a US$100 million short-term loan to TKOC. The short-term loan is repayable on 21 February 2006, and Kuwait Aromatics Company ("KARO") are in processcarries an annual interest rate of finalisation.0.6% over LIBOR.

            All transactions with related parties are carried out on a negotiated contract basis.

            61



            The following is a description of significant related party agreements and transactions:

            a)

            Supply by UCC of technology and licences relating to manufacture of polyethylene and ethylene glycol;

            b)

            Supply by PIC to the Company of certain minimum quantities of feed gas and fuel gas on a priority basis;

            c)

            Supply by UCC, DOW and UNIVATION of certain catalysts to the Company of certain catalysts;

            Company;

            d)

            Secondment of certain staff to the Company by UCC;

            e)

            Supply by the Company of certain materials and services required by PIC to operate and maintain a polypropylene plant;

            Included in

            Provision of various services by the income statement are the followingCompany to TKOC, TKSC and KARO under Olefins II projects.

            Details of significant related party transactions.transactions are disclosed below:

             
             2004
             2003
             2002
             
            a)    Revenues          
                 Polypropylene plant management fees from PIC $    1,000  $    1,000  $    1,000  
                 Sales to UCC  154  856  18,720 

             

             

             

            2005

             

            2004

             

            2003

             

            a) Revenues

             

             

             

             

             

             

             

            Polypropylene plant management fees from PIC

             

            $

            1,000

             

            $

            1,000

             

            $

            1,000

             

            Sales of EG to MEG Europe and MEG Asia

             

            329,283

             

             

             

            Sales to UCC

             

             

            154

             

            856

             

            Interest income on short-term loan to TKOC

             

            872

             

             

             

             

             

             

             

             

             

             

             

            b) Purchases and expenses

             

             

             

             

             

             

             

            Feed gas and fuel gas purchased from PIC

             

            $

            73,150

             

            $

            60,146

             

            $

            78,727

             

            Catalyst purchased from UCC

             

             

            8,489

             

            1,813

             

            Catalyst purchased from DOW

             

            2,281

             

            1,550

             

             

            Catalyst purchased from UNIVATION

             

            10,038

             

            4,871

             

            4,289

             

            Operating cost reimbursed by PIC for running of polypropylene plant

             

            (22,732

            )

            (24,884

            )

            (19,481

            )

            Expenses reimbursed by PIC and DOW for Olefins II projects

             

            (6,535

            )

            (2,390

            )

             

            Operating costs reimbursed to EMC

             

            2,512

             

            1,936

             

            1,580

             

            Staff secondment costs reimbursed to UCC

             

            3,089

             

            1,655

             

            996

             

             

             

             

             

             

             

             

             

            c) Key management compensation

             

             

             

             

             

             

             

            Salaries and other short term benefits

             

            $

            2,253

             

            $

            1,909

             

            $

            1,669

             

            Terminal benefits

             

            112

             

            96

             

            87

             

            62



             
             2004
             2003
             2002
             
            b)    Purchases and expenses          
                 Feed gas and fuel gas purchased from PIC $60,146 $78,727 $61,367 
                 Catalyst purchased from UCC  8,489  1,813  3,238 
                 Catalyst purchased from DOW  1,550     
                 Catalyst purchased from UNIVATION  4,871  4,289  7,329 
                 Operating cost reimbursed by PIC for running
                    of polypropylene plant
              (24,884) (19,481) (19,645)
                 Expenses reimbursed by PIC and DOW under the JCSA  (2,390)    
                 Operating costs reimbursed to EMC  1,936  1,580  2,325 
                 Staff secondment costs reimbursed to UCC  1,655  996  1,554 
                 Finance cost paid to NBK  7,376     

             

             

            2005

             

            2004

             

            d) Due from related parties

             

             

             

             

             

            Due from PIC

             

            $

            5,618

             

            $

            5,535

             

            Due from DOW

             

            120

             

            213

             

            Due from UCC

             

             

            7

             

            Due from TKOC

             

            9,378

             

            1,285

             

            Due from TKSC

             

            2,553

             

            284

             

            Due from KARO

             

            10,535

             

            608

             

            Due from MEG Asia

             

            31,648

             

             

            Due from MEG Europe

             

            8,807

             

            54

             

             

             

            $

            68,659

             

            $

            7,986

             

            e) Short-term loan to related party

             

             

             

             

             

            Short-term loan to TKOC

             

            $

            100,872

             

            $

             

             

             

             

             

             

             

            f) Due to related parties

             

             

             

             

             

            Due to PIC

             

            $

            38,633

             

            $

            17,459

             

            Due to DOW

             

            654

             

            7,583

             

            Due to UCC

             

            4,628

             

            1,160

             

            Due to TKOC

             

            1,206

             

             

            Due to TKSC

             

            231

             

             

             

             

            $

            45,352

             

            $

            26,202

             

            g) Deferred income

             

             

             

             

             

            Reservation right fees accrued and receivable from TKOC, TKSC, KARO and PIC (see Note 12)

             

            $

            81,615

             

             

            h) Intangible assets

             

             

             

             

             

            Licence fee paid to UCC for PE expansion

             

            $

            528

             

            $

            11,250

             

            63



            Included

            18.STAFF COSTS, DEPRECIATION AND AMORTIZATION

            Staff costs, depreciation and amortisation charges are included in the balance sheet are balances due to / from related parties:statement of income under the following categories:

             
             2004
             2003
            c)    Due to related parties      
                 Due to PIC $17,459 $10,516
                 Due to DOW  7,583  
                 Due to UCC  1,160  987
              
             
              $26,202 $11,503
              
             
            d)    Due from related parties      
                 Due from PIC $2,807 $2,230
                 Due from DOW  213  
                 Due from UCC  7  186
                 Due from TKOC  1,285  
                 Due from TKSC  284  
                 Due from KARO  608  
                 ME Global  54  
              
             
              $5,258 $2,416
              
             
            e)    Cash and cash equivalents with NBK $185,230  
              
            ��
            f)    Intangible assets      
                 Licence fee paid to UCC for PE expansion $11,250  
              
             
            g)    Deferred expenditure      
                 Loan origination fee paid to NBK $605  
              
             

             

             

            2005

             

            2004

             

            2003

             

            Staff costs:

             

             

             

             

             

             

             

            Cost of sales

             

            $

            54,148

             

            $

            50,460

             

            $

            44,032

             

            General, administrative and selling expenses

             

            21,843

             

            14,325

             

            16,648

             

             

             

            $

            75,991

             

            $

            64,785

             

            $

            60,680

             

            Depreciation and amortisation:

             

             

             

             

             

             

             

            Cost of sales

             

            $

            84,095

             

            $

            75,031

             

            $

            74,556

             

            General, administrative and selling expenses

             

            17,456

             

            16,889

             

            16,536

             

             

             

            $

            101,551

             

            $

            91,920

             

            $

            91,092

             

            19.16.    RECONCILIATION TO GENERALLY ACCEPTED ACCOUNTEDACCOUNTING PRINCIPLES IN THE UNITED STATES

            The financial statements of EQUATE Petrochemicalthe Company K.S.C. (Closed) are prepared in accordance with IFRS which differ in certain respects from accounting principles generally accepted in the United States of America ("(“US GAAP"GAAP”). The significant differences and their effect on the net income and shareholders' equity are set out below:

            (i)    Net income

             
              
             Years ended December 31
             
             
              
             2004
             2003
             2002
             
            Net income as reported in the statement of income $620,491 $273,913 $106,077 
            Items increasing / (decreasing) reported net income:          
            (a) Reversal of amortisation of intangibles  11,000  11,000  11,000 
            (b) Capitalization of finance costs related to new assets under construction  722  419  373 
            (b) Depreciation of capitalised finance costs  (80) (59) (41)
                
             
             
             
            Net income in accordance with U.S. GAAP $632,133 $285,273 $117,409 
                
             
             
             

             

             

            Years ended December 31

             

             

             

            2005

             

            2004

             

            2003

             

            Net Income in accordance with IFRS

             

            $

            588,059

             

            $

            621,133

             

            $

            274,273

             

            Items increasing reported net income:

             

             

             

             

             

             

             

            Reversal of amortisation of intangibles

             

            11,000

             

            11,000

             

            11,000

             

            Net income in accordance with US GAAP

             

            $

            599,059

             

            $

            632,133

             

            $

            285,273

             

            The Company'sCompany’s comprehensive income in accordance with US GAAP for the years ended December 31, 2005, 2004 and 2003 was $599,059, $632,133 and 2002 was $632,133, $285,872 and $116,810$285,273 respectively.

            (ii)    Shareholders' equity

             
              
             Years ended December 31
             
             
              
             2004
             2003
             
            Shareholders' equity as reported in the balance sheets $1,370,649 $996,158 
            Items increasing / (decreasing) reported shareholders equity       
            (a) Elimination of intangible asset for UCC technology  (220,000) (220,000)
            (a) Reversal of amortisation of intangibles  77,271  66,271 
            (b) Capitalization of finance costs net of depreciation relating to assets capitalized  2,123  1,482 
                
             
             
            Shareholders' equity in accordance with U.S. GAAP $1,230,043 $843,911 
                
             
             
            (a)

             

             

            Years ended December 31

             

             

             

            2005

             

            2004

             

            Equity in accordance with IFRS:

             

            $

            1,402,832

             

            $

            1,372,773

             

            Items increasing / (decreasing) reported equity:

             

             

             

             

             

            Elimination of intangible asset for UCC technology

             

            (220,000

            )

            (220,000

            )

            Reversal of accumulated amortisation of UCC technology intangibles asset

             

            88,271

             

            77,271

             

            Equity in accordance with US GAAP

             

            $

            1,271,103

             

            $

            1,230,044

             

            64



            In 1996, UCC contributed technology valued at approximately $220 million to the Company in exchange for subordinated debt. In June 1999, the Company converted this subordinated debt, as well as other subordinated debt due to PIC and BPC, as well as accrued interest on such notes, to equity. Under U.S.US GAAP, the intangible asset was recognized at UCC'sUCC’s historical cost, which was zero. These U.S.US GAAP adjustments eliminate the intangible asset and accumulated amortisation on the intangible asset, from the Company'sCompany’s balance sheet, and eliminate amortisation expense on the intangible asset from the Company'sCompany’s statement of income.

            (b)
            For U.S. GAAP purposes the Company capitalizes finance costs associated with new assets under construction and such costs are depreciated on a straight line basis over the estimated useful lives of 20 years.

            Under U.S.US GAAP, the Company'sCompany’s contribution to KFAS and directors'directors’ fees are considered part of operating income, as follows

             
             Years ended December 31
             
             
             2004
             2003
             2002
             
            Operating income in accordance with IFRS $637,552 $289,649 $126,587 
            Items increasing / (decreasing) reported operating income:          
            U.S. GAAP adjustments to operating income related to
                amortisation and depreciation
              10,920  10,941  10,959 
            Contributions to KFAS  (5,636) (2,488) (963)
            Directors' fees  (132) (131) (146)
              
             
             
             
            Operating income in accordance with U.S. GAAP $642,704 $297,971 $136,437 
              
             
             
             

             

             

            Years ended December 31

             

             

             

            2005

             

            2004

             

            2003

             

            Operating income in accordance with IFRS

             

            $

            597,557

             

            $

            637,472

             

            $

            289,590

             

            Items increasing / (decreasing) reported operating income:

             

             

             

             

             

             

             

            U.S. GAAP adjustments to operating income related to amortisation

             

            11,000

             

            11,000

             

            11,000

             

            Contributions to KFAS

             

            (5,336

            )

            (5,636

            )

            (2,488

            )

            Directors’ fees

             

            (302

            )

            (132

            )

            (131

            )

            Operating income in accordance with US GAAP

             

            $

            602,919

             

            $

            642,704

             

            $

            297,971

             

            17.    20.FINANCIAL INSTRUMENTS—INSTRUMENTS – FAIR VALUE AND RISK MANAGEMENT

            Financial instruments consist of contractual claims on financial assets. Financial instruments include both primary instruments, such as trade accounts receivable, and payable investments, and financial commitments, including the finance lease and the syndicated bank loan, and derivative financial instruments, which are used to hedge risks arising from changes in foreign exchange rates. The Company, in the normal course of business, uses certain derivative financial instruments for hedging operating and financing transactions, subject to appropriate guidelines and internal controls.business.

            Information on fair value and risk management of these financial instruments is set out below:

            Primary financial instruments are reflected in the balance sheet. Those on the asset side are recognised at nominal (historical) value less any provisions for impairment; financial instruments constituting liabilities are carried at nominal (historical) or redemption value, whichever is higher.

            Fair values of the financial assets and liabilities are determined using generally accepted methods. Because no quoted market prices are available for a significant part of the Company'sCompany’s financial assets and liabilities, the fair values of such items have been derived based on managements'management’s assumptions with respect to future economic conditions, the amount and timing of future cash flows and estimated discount rates. Management believes that the carrying value of all its financial instrument assets and liabilities on the balance sheet is not materially different from their fair values.

            a)

            Interest rate risk

              Interest rate risk—risk – the possibility that the value of a financial instrument will change due to movements in market rates of interest—interest – applies mainly to receivables and payables with maturities of over one year.

              The Company is exposed to interest rate risk on all interest bearing borrowings and deposits. The interest rate and terms of repayment of loans are disclosed in notes 9 toNotes 10 and 11. The interest rate and maturity ofon bank deposits is disclosed in notes 2 and 3.Note 4.

              The Company'sCompany’s total borrowings at the balance sheet date were US$200 million (2003:(2004: US$ 480200 million). All borrowings carry a floating rate of interest.interest (see Notes 10 and 11).

            65



            b)

            Credit risk

              The Company is exposed to credit risk if counterparties fail to perform as contracted.

              In respect of the recognised financial assets, the Company'sCompany’s maximum exposure to credit risk is equal to the carrying amount of assets in the balance sheet. In the case of interest rate swaps or currency contracts, the Company'sCompany’s exposure is the cost of replacing contracts at current market rates should the counter party default prior to the settlement date.

              The Company'sCompany’s credit risk is considered to be low as it does not have significant exposure to any individual customer or counterparty. Cash is placed with banks with high credit ratings. Policies and procedures are in place to perform ongoing credit evaluations of the financial condition of counterparties and customers.customers

            c)

            Foreign exchange risk

              The Company is exposed to the following foreign exchange risks:

              i.

              Transaction risk—risk - the risk of the Company'sCompany’s commercial cash flows being adversely affected by a change in exchange rates for foreign currencies against US dollars; and

                Balance sheet risk—risk - the risk of net monetary assets in foreign currencies acquiring a lower value when translated into US dollars as a result of currency movementsmovements.

              ii.

              The Company'sCompany’s exposure to transaction risk is limited since a substantial part of the Company'sCompany’s sales and expenses are in US dollars. The Company uses forward exchange contracts to partially hedgereduce its exposure to fluctuations in foreign currency risk in respect of trade receivables.exchange rates. At the balance sheet date the Company has forward exchange contracts to buy and sell foreign currencies amounting to US$ 34.522.6 million (2003:(2004: US$ 22.134.5 million). The fair value of these forward exchange contracts was insignificant at both December 31, 20042005 and 2003.
              2004.

              The Company'sCompany’s exposure to balance sheet risk is insignificant since all significant assets and liabilities are denominated in US$.

            d)
            Market risk

              The markets for the Company's products are highly competitive which affects the prices received for its products. Prices are affected by industry cycles as well as fluctuations in demand. To address these risks management aims to diversify its customer base geographically, differentiate its products through consistent quality, and achieve a cost leadership position.

            18.    21.COMMITMENTS AND CONTINGENCIESCONTINGENT LIABILITIES

            The Company has a fixed gas purchase commitment with KNPCKuwait National Petroleum Company (“KNPC”) of approximately US$ 20270 thousand per day until the agreement is cancelled in writing by both parties.

            The Company had the following letters of creditcontingent liabilities outstanding at 31 December:December 31:

             
             2004
             2003
            Debt service reserve   $32,438
            Letters of credit and letters of guarantee $1,232 $1,932
            Purchase of capital assets $10,785  
                      

             

             

            2005

             

            2004

             

            Letters of credit and letters of guarantee

             

            $

            2,261

             

            $

            1,232

             

            Purchase of capital assets

             

            $

            192,474

             

            $

            10,785

             

            19.    22.COMPARATIVE AMOUNTSFIGURES

            Certain comparative figures have been adjusted and reclassified to conform to the current year'syear’s presentation.


            66




            Union Carbide Corporation and Subsidiaries

            Signatures

            Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the Registrant has duly caused this Annual Report on Form 10-K to be signed on its behalf by the undersigned, thereunto duly authorized, on the 18th21st day of February, 2005.2006.

            UNION CARBIDE CORPORATION




            By:



            By:

            /s/ FRANK H. BROD


            Frank H. Brod, Corporate Vice President and Controller

            The Dow Chemical Company

            Authorized Representative of

            Union Carbide Corporation

            Pursuant to the requirements of the Securities Exchange Act of 1934, this Annual Report on Form 10-K has been signed on the 18th21st day of February, 20052006 by the following persons in the capacities indicated:


            /s/ JOHN R. DEARBORN




            /s/ ENRIQUE LARROUCAU


            John R. Dearborn, Director

            Enrique Larroucau, Director

            President and Chief Executive Officer

            Enrique Larroucau, Director


            /s/ EDWARD W. RICH




            /s/ GLENN J. MORAN


            Edward W. Rich, Vice President, Treasurer and
            Chief Financial Officer

            Glenn J. Moran, Director


            Chief Financial Officer

            /s/ FRANK H. BROD




            Frank H. Brod, Corporate Vice President and Controller

            The Dow Chemical Company

            Authorized Representative of

            Union Carbide Corporation


            67




            Union Carbide Corporation and Subsidiaries

            Supplemental Information to be Furnished With Reports Filed Pursuant to Section 15(d) of the Act by Registrants Which Have Not Registered Securities Pursuant to Section 12 of the Act

            The Corporation, which is a wholly owned subsidiary of Dow, does not send an annual report to security holders or proxy material with respect to any annual or other meeting of security holders, to Dow or any other security holders.


            68




            Union Carbide Corporation and Subsidiaries

            Exhibit Index

            EXHIBIT NO.

            DESCRIPTION

            DESCRIPTION

            2.1

            2.1

            Agreement and Plan of Merger dated as of August 3, 1999 among Union Carbide Corporation, The Dow Chemical Company and Transition Sub Inc. (See Exhibit 2 of the Corporation'sCorporation’s Current Report on Form 8-K dated August 3, 1999).


            3.1.1



            3.1.1

            Restated Certificate of Incorporation of Union Carbide Corporation under Section 807 of the Business Corporation Law, as filed June 25, 1998 (See Exhibit 3 of the Corporation'sCorporation’s Quarterly Report on Form 10-Q for the quarter ended June 30, 1998).


            3.1.2



            3.1.2

            Certificate of Merger of Transition Sub Inc. into Union Carbide Corporation under Section 904 of the Business Corporation Law effective February 6, 2001 (See Exhibit 3.1.2 of the Corporation'sCorporation’s 2000 Form 10-K).


            3.1.3



            3.1.3

            Certificate of Change of Union Carbide Corporation under Section 805-A of the Business Corporate Law, dated April 27, 2001 and filed on May 3, 2001 (See Exhibit 3.1 of the Corporation'sCorporation’s Quarterly Report on Form 10-Q for the quarter ended June 30, 2001).


            3.2



            3.2

            Amended and Restated Bylaws of Union Carbide Corporation, amended as of April 22, 2004 (See Exhibit 3.2 of the Corporation'sCorporation’s Quarterly Report on Form 10-Q for the quarter ended March 31, 2004).


            4.1



            4.1

            Indenture dated as of June 1, 1995, between the Corporation and the Chase Manhattan Bank (formerly Chemical Bank), Trustee (See Exhibit 4.1.2 to the Corporation'sCorporation’s Form S-3 effective October 13, 1995, Reg. No. 33-60705).


            4.2



            4.2

            The Corporation will furnish to the Commission upon request any other debt instrument referred to in Item 601(b)(4)(iii)(A) of Regulation S-K.


            10.1



            10.1

            Amended and Restated Service Agreement, effective as of July 1, 2002, between the Corporation and The Dow Chemical Company (See Exhibit 10.23 of the Corporation'sCorporation’s Quarterly Report on Form 10-Q for the quarter ended September 30, 2002).


            10.1.1



            10.1.1

            Service Addendum No. 2 to the Service Agreement, effective as of August 1, 2001, between the Corporation and The Dow Chemical Company (See Exhibit 10.23.2 of the Corporation'sCorporation’s Quarterly Report on Form 10-Q for the quarter ended September 30, 2002).


            10.1.2



            10.1.2

            Restated Service Addendum No. 1 to the Service Agreement, effective as of February 6, 2001, between the Corporation and The Dow Chemical Company (See Exhibit 10.23.3 of the Corporation'sCorporation’s 2002 Form 10-K).


            10.1.3



            10.1.3

            Service Addendum No. 3 to the Amended and Restated Service Agreement, effective as of January 1, 2005, between the Corporation and The Dow Chemical Company.Company (See Exhibit 10.1.3 of the Corporation’s 2004 Form 10-K).


            10.2



            10.2

            Second Amended and Restated Sales Promotion Agreement, effective January 1, 2004, between the Corporation and The Dow Chemical Company (See Exhibit 10.24 of the Corporation'sCorporation’s 2003 Form 10-K).


            10.3



            10.3

            Second Amended and Restated Agreement (to Provide Materials and Services), effectivedated as of JulyApril 1, 2003,2005, between the Corporation and Dow Hydrocarbons and Resources Inc. (See Exhibit 10.2510.3 of the Corporation's Quarterly Report on Form 10-Q for the quarter ended September 30, 2003).


            10.3.1


            Amendment dated as of June 1, 2004, to the Amended and Restated Agreement (to Provide Materials and Services) between the Corporation and Dow Hydrocarbons and Resources Inc. (See Exhibit 10.25.1 of the Corporation'sCorporation’s Quarterly Report on Form 10-Q for the quarter ended June 30, 2004)2005).


            10.4



            10.4

            Amended and Restated Tax Sharing Agreement, effective as of February 7, 2001, between the Corporation and The Dow Chemical Company (See Exhibit 10.27 of the Corporation'sCorporation’s Quarterly Report on Form 10-Q for the quarter ended June 30, 2003).



            10.5



            Amended and Restated Revolving Credit Agreement dated as of May 28, 2004, among the Corporation, The Dow Chemical Company and certain Subsidiary Guarantors (See Exhibit 10.28 of the Corporation'sCorporation’s Quarterly Report on Form 10-Q for the quarter ended June 30, 2004).

            69



            EXHIBIT NO.

            DESCRIPTION


            10.5.1



            10.5.1

            First Amendment dated October 29, 2004 to the Amended and Restated Revolving Credit Agreement, dated as of May 28, 2004, among the Corporation, The Dow Chemical Company and certain Subsidiary Guarantors.Guarantors (See Exhibit 10.5.1 of the Corporation’s 2004 Form 10-K).


            10.5.2



            10.5.2

            Second Amendment to the Amended and Restated Revolving Credit Agreement, effective as of December 30, 2004, among the Corporation, The Dow Chemical Company and certain Subsidiary Guarantors.Guarantors (See Exhibit 10.5.2 of the Corporation’s 2004 Form 10-K).


            10.6



            10.5.3

            Third Amendment to the Amended and Restated Revolving Credit Agreement, dated as of September 30, 2005, among the Corporation, The Dow Chemical Company and certain Subsidiary Guarantors (See Exhibit 10.5.3 of the Corporation’s Quarterly Report on Form 10-Q for the quarter ended September 30, 2005).

            10.6

            Amended and Restated Pledge and Security Agreement dated as of May 28, 2004, between the Corporation and The Dow Chemical Company (See Exhibit 10.29 of the Corporation'sCorporation’s Quarterly Report on Form 10-Q for the quarter ended June 30, 2004).


            10.7



            10.7

            Second Amended and Restated Revolving Loan Agreement, effective as of JanuaryNovember 1, 2004,2005, between the Corporation and The Dow Chemical CompanyCompany.

            10.8

            Purchase and Sale Agreement dated as of September 30, 2005, between Catalysts, Adsorbents and Process Systems, Inc. and Honeywell Specialty Materials LLC (See Exhibit 10.3010.8 of the Corporation's 2003Corporation’s Quarterly Report on Form 10-K)10-Q for the quarter ended September 30, 2005).


            21



            21

            Omitted pursuant to General Instruction I of Form 10-K.


            23



            23

            Analysis, Research & Planning Corporation'sCorporation’s Consent.


            31.1



            31.1

            Certification Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.


            31.2



            31.2

            Certification Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.


            32.1



            32.1

            Certification Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.


            32.2



            32.2

            Certification Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.

            Wherever an exhibit listed above refers to another exhibit or document (e.g., "See“See Exhibit 6 of. .."of . . .”), that exhibit or document is incorporated herein by such reference.

            A copy of any exhibit listed above may be obtained on written request to the Secretary'sSecretary’s Department, Union Carbide Corporation, 400 West Sam Houston Parkway South, Houston, TX 77042.

            70





            QuickLinks

            Union Carbide Corporation ANNUAL REPORT ON FORM 10-K For the Fiscal Year Ended December 31, 2004 TABLE OF CONTENTS
            PART I
            PART II
            Union Carbide Corporation and Subsidiaries Consolidated Statements of Income
            Union Carbide Corporation and Subsidiaries Consolidated Balance Sheets
            Union Carbide Corporation and Subsidiaries Consolidated Balance Sheets
            Union Carbide Corporation and Subsidiaries Consolidated Statements of Cash Flows
            Union Carbide Corporation and Subsidiaries Consolidated Statements of Stockholder's Equity
            Union Carbide Corporation and Subsidiaries Consolidated Statements of Comprehensive Income
            Union Carbide Corporation and Subsidiaries Notes to the Consolidated Financial Statements
            PART III
            PART IV
            Union Carbide Corporation and Subsidiaries Valuation and Qualifying Accounts
            EQUATE Petrochemical Company KSC (Closed) Balance Sheets
            EQUATE Petrochemical Company KSC (Closed) Statements of Income
            EQUATE Petrochemical Company KSC (Closed) Statements of Changes in Shareholders' Equity
            EQUATE Petrochemical Company KSC (Closed) Statements of Cash Flows
            EQUATE Petrochemical Company KSC (Closed) Notes to Financial Statements
            Union Carbide Corporation and Subsidiaries Signatures
            Union Carbide Corporation and Subsidiaries
            Union Carbide Corporation and Subsidiaries Exhibit Index