UNITED STATES
                       SECURITIES AND EXCHANGE COMMISSION
                             Washington, D.C. 20549

                                   ----------

                                    Form---------

                                    FORM 10-Q

[X]  QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE
     ACT OF 1934

                FOR THE QUARTERLY PERIOD ENDED SEPTEMBER 30, 20052006

                                       or

[ ]  TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES
     EXCHANGE ACT OF 1934

            For the Transition Period From _________________________ to _________________________

                        COMMISSION FILE NUMBER 333-119215

                               AUTOCAM CORPORATION
             (EXACT NAME OF REGISTRANT AS SPECIFIED IN ITS CHARTER)

                                         
                Michigan                                 38-2790152
     (STATE OR OTHER JURISDICTION OF        (I.R.S. EMPLOYER IDENTIFICATION NO.)
     INCORPORATION OR ORGANIZATION)                          IDENTIFICATION NO.)
4436 Broadmoor Avenue Southeast Kentwood, Michigan 49512 (Address of Principal Executive Offices) (Zip Code)(ADDRESS OF PRINCIPAL EXECUTIVE OFFICES) (ZIP CODE)
REGISTRANT'S TELEPHONE NUMBER, INCLUDING AREA CODE: (616) 698-0707 Indicate by check mark whether the registrant: (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. YES [X] NO [ ] Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, (as definedor a non-accelerated filer. See definition of "accelerated filer" and "large accelerated filer" in Rule 12b-2 of the Exchange Act). YESAct. (Check one) Large accelerated filer [ ] NO [X]Accelerated filer [ ] Non-accelerated filer [x] Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act). YES [ ] NO [X] Indicate the number of shares outstanding of each of the issuer's classes of common stock, as of the latest practicable date.
Class Outstanding at November 8, 2005 - ---------------------------- ------------------------------- Class Outstanding at November 10, 2006 COMMON STOCK, $.01 PAR VALUE 100 SHARES
INDEX
PAGE NO. -------- PART I - FINANCIAL INFORMATION Item 1. Financial Statements Condensed Consolidated Balance Sheets as of December 31, 2004 and September 30, 2005 2 Condensed Consolidated Statements of Operations and Comprehensive Income (Loss) for the Three and Nine Months Ended September 30, 2004 and 2005Loss 3 Condensed Consolidated Statements of Cash Flows for the Nine Months Ended September 30, 2004 and 2005 4 Notes to Condensed Consolidated Financial Statements 5 Item 2. Management's Discussion and Analysis of Financial Condition and Results of Operations 1719 Item 3. Quantitative and Qualitative Disclosures about Market Risk 2428 Item 4. Controls and Procedures 2529 PART II - OTHER INFORMATION Item 1. Legal Proceedings 29 Item 1A. Risk Factors 29 Item 2. Unregistered Sales of Equity Securities and Use of Proceeds 29 Item 3. Defaults Upon Senior Securities 29 Item 4. Submission of Matters to a Vote of Security Holders 29 Item 5. Other Information 29 Item 6. Exhibits 2630 Signatures 2731
Exhibit 31.1 - CEO Certification Exhibit 31.2 - CFO Certification Exhibit 32.1 - CEO and CFO Certification Forward-Looking Statements This report includes "forward-looking statements," within the meaning of Section 27A of the Securities Act of 1933, as amended, and Section 21E of the Exchange Act of 1934, as amended (the "Exchange Act"), with respect to our financial condition, results of operations and business and our expectations or beliefs concerning future events. Statements that are predictive in nature that depend upon or refer to future events or conditions or that include words such as "believes," "expects," "anticipates," "estimates," "intends," "plans," "targets," "likely," "will," "would," "could" and similar expressions are forward-looking statements. All forward-looking statements involve risks and uncertainties. Many risks and uncertainties are inherent in our industry and markets. Others are more specific to our operations. The occurrence of the events described and the achievement of the expected results depend on many events, some or all of which are not predictable or within our control. Actual results may differ materially from the forward-looking statements contained in this report. Factors that could cause actual results to differ materially from those expressed or implied by the forward-looking statements include: - - risks associated with our substantial indebtedness, leverage and debt service; - - our ability to negotiate with our creditors should we not be able to make payments due to them; - - the cyclical nature of the automotive industry; - - performance of our business and future operating results; - - general business and economic conditions, particularly an economic downturn; and - - the factors discussed in our Form 10-K for the fiscal year ended December 31, 20042005 in the section titled "Risk Factors." All future written and verbal forward-looking statements attributable to us or any person acting on our behalf are expressly qualified in their entirety by the cautionary statements contained or referred to in this section. We undertake no obligation, and specifically decline any obligation, to publicly update or revise any forward-looking statements, whether as a result of new information, future events or otherwise. In light of these risks, uncertainties and assumptions, the forward-looking events discussed in this report might not occur. 1 PART I - FINANCIAL INFORMATION Item 1. Financial Statements TITAN HOLDINGS, INC. AND SUBSIDIARIES CONDENSED CONSOLIDATED BALANCE SHEETS (UNAUDITED)
DECEMBER 31, SEPTEMBER 30, 2004 2005 ------------ ------------- Amounts in thousands, except share information (successor)2005 2006 - ---------------------------------------------- ------------ ------------- Assets Current assets: Cash and equivalents $ 2,11714,733 $ 1,2811,820 Accounts receivable, net of allowances of $618$627 and $818,$731, respectively 58,360 53,19346,989 56,504 Inventories 36,947 39,49240,927 47,175 Prepaid expenses and other current assets 3,485 4,2405,249 6,114 -------- ----------------- Total current assets 100,909 98,206107,898 111,613 Property, plant and equipment, net 177,285 166,224163,059 179,662 Goodwill 268,039 225,885224,024 134,693 Deferred taxes 17,431 17,575 Other long-term assets 23,199 24,92019,351 27,543 -------- ----------------- Total Assets $569,432 $515,235$531,763 $ 471,086 ======== ================= Liabilities and Shareholders' Equity Current liabilities: Current maturities of long-term obligations $ 12,9428,582 $ 9,83710,690 Accounts payable 46,688 39,09746,014 49,252 Accrued liabilities 20,561 20,073liabilities: Compensation 15,325 18,548 Other 1,989 8,316 -------- ----------------- Total current liabilities 80,191 69,00771,910 86,806 -------- ----------------- Long-term obligations, net of current maturities 275,839 271,337282,659 309,143 Deferred taxes and other 48,042 46,51642,696 42,123 Other long-term liabilities 7,893 6,917 Shareholders' equity: Common stock - $.01 par value; 100 shares authorized, issued and outstanding as of December 31, 20042005 and September 30, 20052006 Additional paid-in capital 145,112 155,140162,140 162,610 Accumulated other comprehensive income 19,694 7,554 Retained earnings (accumulated deficit) 554 (34,319)4,098 13,754 Accumulated deficit (39,633) (150,267) -------- ----------------- Total shareholders' equity 165,360 128,375126,605 26,097 -------- ----------------- Total Liabilities and Shareholders' Equity $569,432 $515,235$531,763 $ 471,086 ======== =================
See notes to condensed consolidated financial statements. 2 TITAN HOLDINGS, INC. AND SUBSIDIARIES CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS AND COMPREHENSIVE INCOME (LOSS) (unaudited)LOSS (UNAUDITED)
THREE MONTHS ENDED SIXNINE MONTHS ENDED SEPTEMBER 30, NINE MONTHS ENDED JUNE 30, --------------------- SEPTEMBER 30, 2004 2004 2005 2005 ---------------- ------- ----------- ------------------------------------- ---------------------- Amounts in thousands (predecessor) (successor) -----------------------------------------2005 2006 2005 2006 - -------------------- --------- -------- --------- ---------- Sales $184,489 $80,249 $ 85,416 $261,757$ 88,360 $ 261,757 $ 282,902 Cost of sales 153,426 68,348 76,631 227,74376,965 80,451 228,190 253,899 Goodwill impairment 33,000 33,000 96,801 --------- -------- ------- -------- ----------------- ---------- Gross profit (loss) 31,063 11,901 (24,215) 1,014(24,549) 7,909 567 (67,798) Selling, general and administrative expenses 17,337 5,244 4,768 6,021 15,591 19,788 --------- -------- ------- -------- ----------------- ---------- Income (loss) from operations 13,726 6,657 (28,983) (14,577)(29,317) 1,888 (15,024) (87,586) Interest expense, net 4,666 5,705 6,329 8,778 18,524 24,394 Other expenses, net 3,672 681 1,134 2,418800 803 1,971 2,782 --------- -------- ------- -------- -------- Income (loss)--------- ---------- Loss before tax provision 5,388 271 (36,446) (7,693) (35,519) (114,762) Tax provision 3,211 411 (832) (2,256) (646) (4,369) Equity in loss of joint venture 117 241 --------- -------- ------- -------- ----------------- ---------- Net Income (Loss) $ 2,177 ($140)Loss ($35,614) ($5,554) ($34,873) ($110,634) ========= ======== ======= ======== ================= ========== Statements of Comprehensive Income (Loss):Loss: Net income (loss) $ 2,177 ($140)loss ($35,614) ($5,554) ($34,873) ($110,634) Other comprehensive income (loss)(losses): Foreign currency translation adjustments (1,138) 5,046 1,276 362 (12,140) Amortization of9,853 Net interest rate agreements 135agreement losses, net of tax (696) (197) --------- -------- ------- -------- ----------------- ---------- Comprehensive Income (Loss) $ 1,174 $ 4,906Loss ($34,338) ($5,888) ($47,013) ($100,978) ========= ======== ======= ======== ================= ==========
See notes to condensed consolidated financial statements. 3 TITAN HOLDINGS, INC. AND SUBSIDIARIES CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS (UNAUDITED)
SIX MONTHS THREE MONTHS NINE MONTHS ENDED ENDED ENDED JUNE 30, SEPTEMBER 30, SEPTEMBER 30, 2004 2004 2005 ------------- ------------- -------------------------------- Amounts in thousands (predecessor) (successor) (successor)2005 2006 - -------------------- -------- -------- Net cash provided by (used in) operating activities $ 10,69412,223 ($409) $ 12,2231,672) Cash flows from investing activities: Expenditures for property, plant and equipment (10,676) (5,487) (13,450) Equipment deposits paid (to be refunded),(24,177) Acquisitions, net 808 333 (1,556) Acquisition costsof cash (9,919) (8,794) Other (339) 307 43 --------- -------(1,513) 280 -------- -------- Net cash used in investing activities (10,207) (4,847) (24,882) --------- -------(32,691) -------- -------- Cash flows from financing activities: Borrowings (repayments) on lines of credit, net (3,531) 2,000 7,430 Proceeds from issuance of long-term obligations 247,248 270 80224,438 Shareholder contributions 10,028 Principal payments of long-term obligations (109,940) (1,529) (5,119) Payments to shareholders and option holders (232,663) Shareholder contributions 115,400 10,028 Debt issue costs and other (10,855) (675) (1,381) --------- -------(2,800) Other (579) (160) -------- -------- Net cash provided by financing activities 5,659 66 11,760 --------- -------21,478 -------- -------- Effect of exchange rate changes on cash and equivalents (18) 62 63 --------- -------(28) -------- Increase (decrease)-------- Decreases in cash and equivalents 6,128 (5,128) (836) (12,913) Cash and equivalents at beginning of period 1,075 7,203 2,117 --------- -------14,733 -------- -------- Cash and Equivalents at End of Period $ 7,2031,281 $ 2,075 $ 1,281 ========= =======1,820 ======== ========
See notes to condensed consolidated financial statements. 4 TITAN HOLDINGS, INC. AND SUBSIDIARIES NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS SEPTEMBER 30, 20052006 (UNAUDITED) 1. BASIS OF PRESENTATION AND SIGNIFICANT ACCOUNTING POLICIES The accompanying unaudited interim condensed consolidated financial statements (the "Financial Statements") include the accounts of Titan Holdings, Inc. ("Titan") and its subsidiaries (together, the "Company"), which includes Autocam Corporation ("Autocam"), a wholly-owned subsidiary. On June 21, 2004, Micron Merger Corporation, a newly formed entity and wholly-owned subsidiary of Micron Holdings, Inc. ("Micron"), merged with and into Titan with Titan continuing as the surviving corporation (the "Merger"). As a result, Titan became a wholly-owned subsidiary of Micron. The Financial Statements have been prepared in accordance with accounting principles generally accepted in the United States of America ("GAAP") for interim financial information. Accordingly, they do not include all the information and footnotes normally included in the annual consolidated financial statements prepared in accordance with GAAP. All significant intercompany accounts and transactions have been eliminated in consolidation. All currency amounts within these footnotes are expressed in thousands of U.S. dollars unless otherwise noted. References throughout this document to "we," "our" or "us" refer to the Company. In the opinion of our management, the Financial Statements reflect all adjustments (consisting only of normal recurring adjustments) necessary to present fairly such information in accordance with GAAP. On June 21, 2004, Micron Merger Corporation, a newly formed entityAssets Held For Sale -- Included within Prepaid Expenses and wholly-owned subsidiaryOther Current Assets as of Micron Holdings, Inc. ("Micron"), merged with and into Titan with Titan continuing as the surviving corporation (the "Merger"). As a result, Titan became a wholly-owned subsidiarySeptember 30, 2006 is $1,153 of Micron. The total amount of consideration paidreal property located in the Merger, including amounts related to the repayment of indebtedness, the redemption of the outstanding preferred stock of Titan, payments to common shareholders of Titan and the payment of transaction costs incurred by Titan, was $395,000. The Merger was financed with the net proceeds from the issuance of $140,000 of senior subordinated notes of the Company, which are guaranteed by Titan (the "Notes"), borrowings under the Company's senior credit facilities of $114,000 and combined common equity contributions of $143,400 by GS Capital Partners 2000, L.P. ("GSCP 2000"), other private equity funds affiliated with GSCP 2000, Transportation Resource Partners LP ("TRP"), other investment vehicles affiliated with TRP, and certain of the Company's management. Successor periods - Represents the consolidated financial position and consolidated results of operations and cash flows of the Company reflecting the basis of accounting after application of purchase accountingFrance that is being held for the Merger. Predecessor periods - Represents the consolidated financial position and results of operations and cash flows of the Company reflecting the historical basis of accounting without any application of purchase accounting for the Merger.sale. Goodwill --- In accordance with Statement of Financial Accounting Standards ("SFAS") No. 142, "Goodwill and Other Intangible Assets," the Company evaluateswe evaluate for indicators of impairment the carrying value of itsour goodwill at least on an annual basis and on an interim basis if indicators of potential impairment arise between annual evaluations. The Company'sOur European segment continues to experienceexperienced unfavorable operating results during the first half of 2006, primarily as a result of cost overruns on three product launches, lower production volumes on key profitable programs, excessive labor costs and increased customer pricing pressure and higher raw material costs. As a result,pressure. Based on these interim indicators, we completed an interim assessment of the Company concluded thatcarrying amount of goodwill in our European reporting unit in accordance with SFAS No. 142 during the quarter ended June 30, 2006. The assessment of the carrying amount of our European reporting unit's goodwill has been impairedindicated that impairment had occurred, and hasas a result we recorded against its thirdour second quarter 20052006 results a goodwill impairment loss of $33,000.$96,801. The fair value of thatthe reporting unit was estimated using the present value of expected futurea discounted cash flows.flow valuation model. This charge does not result in current or future cash expenditures. There was no goodwill impairment recorded during our third quarter of 2006. We will perform an assessment of the carrying amount of goodwill in our other reporting units in conjunction with our annual assessment in accordance with SFAS No. 142. Set forth below is a summary of the changes in our goodwill balances by segment in 2006:
NORTH SOUTH AMERICA EUROPE AMERICA TOTAL -------- ------- ------- -------- Balance at January 1, 2006 $121,814 $90,273 $11,937 $224,024 Acquisition activity 57 57 Impairment charge (96,801) (96,801) Translation and other 6,528 885 7,413 -------- ------- -------- Balance at September 30, 2006 $121,871 $12,822 $134,693 ======== ======= ========
5 Stock-based compensation -- The Company appliesOn January 1, 2006, we applied Statement of Financial Accounting Standard ("SFAS") No. 123(R), "Share-Based Payment," which requires compensation costs related to share-based payment transactions to be recognized in the financial statements. Compensation cost subsequent to January 1, 2006 was measured based on the grant date fair value of the equity or liability instruments issued and is recognized over the period that an employee provides services in exchange for the award. SFAS No. 123(R) replaces SFAS No. 123, "Accounting for Stock-Based Compensation," and supercedes Accounting Principles Board ("APB") Opinion No. 25, "Accounting for Stock Issued to Employees," and related interpretations,interpretations. We recognized stock based compensation expense of $156 for the three months ended September 30, 2006 and $470 in accounting for its stock-based compensation plans. Accordingly, no stock-based employee compensation cost is reflected in net income (loss) as all options granted under those plans had an exercise price equal to the estimated market value of the underlying common stock on the date of the grant.nine months ended September 30, 2006. Had stock-based employee compensation cost of the Company'sour stock option plans been determined based upon the fair value at the grant dates for awards under those planstreated consistent with the methodprovisions of the Financial Accounting Standards Board's Statement of Financial Accounting Standard ("SFAS") No. 123, "Accounting for Stock-Based Compensation," as amended by SFAS No. 148, "Accounting for Stock-Based Compensation -- Transition and Disclosure," the Company's123(R) prior to January 1, 2006, our net income (loss) would have changed to the pro forma amounts indicatedset forth below:
THREE MONTHS SIX MONTHS ENDED NINE MONTHS ENDED ENDED SEPTEMBER 30, ENDED JUNE 30, ---------------- SEPTEMBER 30, 2004 2004 2005 2005 ------------- ----- -------- ------------- (predecessor) (successor) -------------------------------- As reported $2,177 ($140) ($35,614) ($34,873) Compensation expense, net of related tax effects (280) (100) (100) (300) ------ ----- -------- -------- Pro forma $1,897 ($240) ($35,714) ($35,173) ====== ===== ======== ========
The fair value approach was used to value all option grants, with the following weighted-average assumptions: risk-free interest rate, 4%-4.57%-4.51%; volatility rates, 10.98%-12.01%; and expected life of options, 10 years. Pension Plans -- The Company sponsorsWe sponsor defined benefit pension plans for substantially all employees of itsour French subsidiaries. Set forth below are the components of net periodic benefit cost for the plans of the Company'sour French subsidiaries, Frank & Pignard, SA, ("F&P") and Bouverat Industries, SA ("Bouverat"):
SIX MONTHS ENDED THREE MONTHS ENDED JUNE 30, 2004 SEPTEMBER 30, 2004 ------------------------ ------------------------ F&P PLAN BOUVERAT PLAN F&P PLAN BOUVERAT PLAN -------- ------------- -------- ------------- Service and interest costs $74 $58 $37 $29 Expected return on plan assets (16) (8) --- --- --- --- Net periodic benefit cost $74 $42 $37 $21 === === === ===
THREE MONTHS ENDED NINE MONTHS ENDED SEPTEMBER 30, --------------------------------------------------- 2005 SEPTEMBER 30, 20052006 ------------------------ ------------------------ F&P PLAN BOUVERAT PLAN F&P PLAN BOUVERAT PLAN -------- ------------- -------- ------------- Service and interest costs $37 $29 $111 $87$79 $5 Expected return on plan assets (8) (24)(6) --- --- ------- --- Net periodic benefit cost $37 $21 $111 $63$79 ($1) === === ======= ===
2. BUSINESS COMBINATION The Merger was accounted for as a purchase, and accordingly, the purchase price was allocated to assets acquired and liabilities assumed based upon their relative fair market values. Cost in excess of the fair value of the net assets acquired (goodwill) was $249,371, allocated among the Company's operating segments as follows: North America - $116,227, Europe - $124,486 and South America - $8,658. The results of operations and cash flows of Titan (as predecessor company) have been reported during the six months ended June 30, 2004. 6 Set forth below is unaudited pro forma statement of operations information for the six months ended June 30, 2004, which is based upon the historical Consolidated Statements of Operations of the Company after giving effect to the Merger as if such transaction had occurred at the beginning of such period. These pro forma results are based upon assumptions considered appropriate by Company management and include adjustments as considered necessary in the circumstances. Such adjustments include interest expense that would have been incurred to finance the purchase, depreciation expense based on the fair market value of the property and equipment acquired and the corresponding tax effects of each. These pro forma results have been prepared for comparative purposes only and do not purport to be indicative of results which would have actually been reported had the Merger taken place at the beginning of such period or which may be reported in the future.
SIXNINE MONTHS ENDED JUNESEPTEMBER 30, 2004--------------------------------------------------- 2005 2006 ------------------------ ------------------------ F&P PLAN BOUVERAT PLAN F&P PLAN BOUVERAT PLAN -------- ------------- -------- ------------- Sales $184,489 Service and interest costs $111 $ 87 $237 $ 14 Expected return on plan assets (24) (18) ---- ---- ---- ---- Net income 6,649periodic benefit cost $111 $ 63 $237 ($4) ==== ==== ==== ====
Effective6 Accounting Pronouncements - In June 2006, the Financial Accounting Standards Board ("FASB") issued FASB Interpretation ("FIN") No. 48, "Accounting for Uncertainty in Income Taxes," which clarifies the accounting for uncertainty in income taxes recognized in an enterprise's financial statements in accordance with SFAS No. 109, "Accounting for Income Taxes." This interpretation prescribes a recognition threshold and measurement attribute for the financial statement recognition and measurement of a tax position taken or expected to be taken in a tax return. This interpretation also provides guidance on derecognition, classification, interest and penalties, accounting in interim periods, disclosure, and transition. FIN No. 48 is effective for fiscal years beginning after December 15, 2006. We are currently evaluating the impact of adopting this interpretation. In September 2006, the FASB issued SFAS No. 157, "Fair Value Measurements," which provides a definition of fair value, establishes a framework for measuring fair value and requires expanded disclosures about fair value measurements. SFAS No. 157 is effective for financial statements issued for fiscal years beginning after November 1, 2004, F&P acquired15, 2007 and interim periods within those fiscal years. The provisions of SFAS No. 157 should be applied prospectively. We are assessing the stockpotential impact on our consolidated financial statements of ATI, S.A.S.,adopting this standard. In September 2006, the FASB issued SFAS No. 158, "Employers' Accounting for $1,681Defined Benefit Pension and Other Postretirement Plans," which amends SFAS No. 87, "Employers' Accounting for Pensions," SFAS No. 88, "Employers' Accounting for Settlements and Curtailments of Defined Benefit Pension Plans and for Termination Benefits," SFAS No. 106, "Employers' Accounting for Postretirement Benefits Other Than Pensions" and SFAS No. 132R "Employers' Disclosures about Pensions and Other Postretirement Benefits (revised 2003)." SFAS No. 158 requires companies to recognize an asset or liability for the overfunded or underfunded status of their benefit plans in cashtheir financial statements. SFAS No. 158 also requires the measurement date for plan assets and liabilities to coincide with the sponsor's year end. The standard provides two transition alternatives related to the change in measurement date provisions. The recognition of an asset and liability related to the funded status provision is effective for fiscal years ending after December 15, 2006 and the assumption of $6,065change in debt, primarily consisting of capital lease obligations.measurement date provisions is effective for fiscal years ending after December 15, 2008. The acquisition was accounted for as a purchase, and accordingly, the purchase price was allocated to assets acquired and liabilities assumed based upon their relative fair market values. Cost in excessactual impact of the fair valuerecognition provisions of the net assets acquired (goodwill) was $1,086. On June 15, 2005, Autocam Greenville, Inc., a wholly-owned subsidiary of Autocam, acquired the stock of Sager Precision Technologies, Inc. for $9,902 in cashSFAS No. 158 will not be known until year-end valuations are available and the assumptiondeferred tax assets are assessed for realizability, but we do not expect the implementation of $240this standard to have a material impact on our financial results. In September 2006, the United States Securities and Exchange Commission issued Staff Accounting Bulletin ("SAB") No. 108, "Quantifying Financial Misstatements," which expresses views regarding the process of quantifying financial statement misstatements and will require us to quantify the impact of correcting all misstatements, including both the carryover and reversing effects of prior year misstatements, on the current year financial statements. The techniques most commonly used in capital lease obligations. In accordance withpractice to accumulate and quantify misstatements are generally referred to as the purchase agreement, the Company has recognized"rollover" (current year income statement perspective) and "iron curtain" (year-end balance sheet perspective) approaches. The financial statements would require adjustment when either approach results in quantifying a receivable from the seller of $314 representing a shortfall in working capital on June 15, 2005. Additional consideration will be paid to the seller if earnings before interest, taxes, depreciationmisstatement that is material, after considering all relevant quantitative and amortization exceed certain levelsqualitative factors. SAB No. 108 is effective for financial statements for the first fiscal year ending June 30,after November 15, 2006. The purchase price was primarily financed indirectly through $10,028 in equity contributions from the shareholdersWe do not expect this guidance to have a material effect on our financial condition and results of Micron. The acquisition was accounted for as a purchase, and accordingly, the purchase price was allocated to assets acquired and liabilities assumed based upon their relative fair market values. Cost in excess of the fair value of the net assets acquired (goodwill) was $5,053. 3.operations. 7 2. INVENTORIES Set forth below are the components of Inventories:
DECEMBER 31, SEPTEMBER 30, 2004 2005 2006 ------------ ------------- Raw materials $11,030 $12,037$12,657 $13,136 Production supplies 7,188 7,3577,512 10,327 Work in-process 12,979 13,86914,916 17,790 Finished goods 5,750 6,2295,842 5,922 ------- ------- Total Inventories $36,947 $39,492$40,927 $47,175 ======= =======
7 4.3. PROPERTY, PLANT AND EQUIPMENT, NET Set forth below are the components of Property, Plant and Equipment, Net:
DECEMBER 31, SEPTEMBER 30, 2004 2005 2006 ------------ ------------- Buildings and land $ 10,83810,156 $ 11,05211,065 Machinery and equipment 161,407 160,630160,631 189,190 Furniture and fixtures 11,041 11,23611,402 12,598 -------- -------- Total 183,286 182,918182,189 212,853 Accumulated depreciation (6,001) (16,694)(19,130) (33,191) -------- -------- Total Property, Plant and Equipment, Net $177,285 $166,224$163,059 $179,662 ======== ========
5.8 4. LONG-TERM OBLIGATIONS Set forth below are the components of Long-Term Obligations (percentages represent interest rates as of September 30, 2005)2006):
DECEMBER 31, SEPTEMBER 30, 2004 2005 2006 ------------ ------------- Senior Credit Facilities: USDcredit facility: U.S. dollar term note, 7.313-7.688%8.875-9.125% $ 32,83519,988 $ 32,58819,988 Eurocurrency term note, 5.896% 83,269 70,7847.376% 42,532 45,644 Multi-currency revolving line of credit, 7.313% 18,000 26,000 -------- -------- Total senior8.87-10.75% 14,260 Eurocurrency revolving line of credit, facilities 134,104 129,3726.742-6.876% 8,862 Second lien term note: U.S. dollar-denominated portion, 13.875% 60,023 60,708 Euro-denominated portion, 12.938% 14,951 16,225 Senior subordinated notes, 10.875%, net of original issue discount 137,043 137,277 Capital leases, from 2.14% to 19.62% 12,659 9,330 137,355 137,588 Other 4,975 5,19516,392 16,558 -------- -------- Total long-term obligations 288,781 281,174291,241 319,833 Current portion (12,942) (9,837)(8,582) (10,690) -------- -------- Long-term portion $275,839 $271,337$282,659 $309,143 ======== ========
Effective March 31, 2005, Autocam and its wholly owned subsidiary, Autocam France, SARL, entered into an amendment to its senior credit facilities agreement (the "Amendment"). Pursuant to the Amendment, among other things, the financial covenants related to interest coverage and leverage ratios (each as defined in the senior credit facilities agreement) were amended to make them less restrictive, a new senior leverage ratio (as defined in the Amendment) was established, the principal amortization on the Eurocurrency term note provided under the senior credit facilities agreement was restructured and the interest rate margins applicable to the loans provided under the senior credit facilities agreement were increased. In connection with the Merger, Titan and certain, but not all, of the subsidiaries of Autocam fully and unconditionally guaranteed the Notes.senior subordinated notes. We manage interest rate risk on a portion of our variable interest rate indebtedness through the use of an interest rate swap, which fixed the interest rate on $50,000 of such indebtedness at London Interbank Offered Rate (LIBOR) of 5.14% for five years. Based on the fair market value of the interest rate swap as of September 30, 2006, we recorded a loss of $696 (net of related income tax of $359) for the three months ended September 30, 2006 and a loss of $197 (net of related income tax of $101) for the nine months ended September 30, 2006 in Accumulated Other Comprehensive Income on our Condensed Consolidated Balance Sheets and recognized a derivative instrument liability of $298, which is reflected in Other Long-Term Liabilities on our Condensed Consolidated Balance Sheet as of September 30, 2006. As of September 30 2006, we borrowed $23,122 under our revolving credit facilities to fund our liquidity needs as cash generated from operations was insufficient to meet our requirements. We had $17,261 of remaining availability under our revolving credit facilities at September 30, 2006, and our senior credit facilities permit us to factor without recourse an additional $9,507 of trade receivables. Subsequent to September 30, 2006, we borrowed $15,784 of funds available under our revolving credit facilities, and as of November 13, 2006, we had cash holdings of $13,113. As there is $1,244 of remaining borrowing availability under our revolving credit facilities as of November 13, 2006, our short-term liquidity needs must be met primarily from cash on hand and cash generated from operations, and these sources could be insufficient to meet our debt service and day-to-day operating expenses during the fourth quarter. There are interest payments due on our senior subordinated notes on December 15, 2006 and on the senior credit facilities and second lien credit facility on December 29, 2006. Failure to make these payments within the applicable 30-day grace period in the case of the senior subordinated notes and the applicable 5-day grace period under the senior credit facilities and second lien credit facility would constitute events of default under these notes and credit facilities. 9 Our senior credit facilities and second lien credit facility contain financial covenants that are tested at each calendar quarter-end. We were in compliance with all of the financial covenants in our senior credit facilities and second lien credit facility as of September 30, 2006. However, based on current projections, we believe it is unlikely we will be in compliance with the financial covenants in our senior credit facilities and second lien credit facility as of December 31, 2006. We are exploring a variety of options to improve our near-term liquidity, including, but not limited to, reducing our investment in working capital, selling idle equipment and potentially securing other sources of capital for our operations. We intend to engage in discussions with our senior and second lien lenders to seek to further amend our senior credit facilities and our second lien credit facility to provide for covenant relief. We also intend to engage in restructuring discussions with holders of our senior subordinated notes. We cannot assure you that we will be successful in reaching agreements with our lenders or in accomplishing the initiatives described above. If we are not successful, upon an event of default, the senior and second lien lenders will have the ability to exercise all of their rights, including requiring the amounts outstanding under the senior credit facilities and the second lien credit facility to become due and payable. In that event, all of our indebtedness under our credit facilities would be required to be reclassified as current liabilities on our balance sheet. In sum, we continue to evaluate our options, including the possibility of implementing a restructuring or reorganizing pursuant to applicable law. 5. FINANCIAL INFORMATION FOR GUARANTOR AND NON-GUARANTOR SUBSIDIARIES The following table sets forth the guarantor and non-guarantor subsidiaries of Autocam with respect to the Notes as of September 30, 2005: 8 senior subordinated notes:
GUARANTOR SUBSIDIARIES NON-GUARANTOR SUBSIDIARIES - ---------------------- -------------------------- Autocam-Pax, Inc. Autocam-Har, Inc. Autocam Acquisition, Inc. Autocam France, SARL Autocam Laser Technologies, Inc. Frank & Pignard, SA Autocam International Ltd. Bouverat Industries, SA Autocam Europe, B.V. Autocam do Brasil Usinagem Ltda. Autocam International Sales Corporation Autocam Foreign Sales Corporation Autocam Greenville, Inc. Wuxi Kent Precision Automotive Components Co., Ltd.Autocam Poland Sp. z o.o. Autocam South Carolina, Inc. Wuxi Kent Precision Automotive Components Co., Ltd.
Subsequent to the issuance of the consolidated financial statements for the three and nine months ended September 30, 2005, we determined that the previously presented condensed combining financial data for the three and nine months ended September 30, 2005 did not reflect the investment in subsidiaries of Titan and Autocam under the equity method for purposes of the supplemental combining presentation. The current presentation has been restated to reflect all investments in subsidiaries under the equity method. Net income (losses) of the subsidiaries accounted for under the equity method are therefore reflected in their parents' investment accounts. The principle elimination entries eliminate investments in subsidiaries and intercompany balances and transactions. The changes in presentation did not effect our consolidated financial position or consolidated results of operations, nor did the changes adversely impact our compliance with debt covenants or ratios. 10 Set forth below are schedules that reconcile the amounts as previously reported in our condensed combining statements of operations for the three and nine months ended September 30, 2005 to the corresponding restated amounts.
TITAN (PARENT SUBSIDIARIES COMPANY ------------------------ ONLY) AUTOCAM GUARANTOR NON-GUARANTOR ELIMINATIONS COMBINED ------------- -------- --------- ------------- ------------ --------- THREE MONTHS ENDED SEPTEMBER 30, 2005: Net income (loss) as previously reported ($1,351) $ 892 ($35,155) ($35,614) Net income (loss) as restated ($35,614) (35,614) 892 (35,155) $69,877 (35,614) NINE MONTHS ENDED SEPTEMBER 30, 2005: Net income (loss) as previously reported ($10) ($3,539) $2,465 ($33,789) ($34,873) Net income (loss) as restated (34,873) (34,863) 2,465 (33,789) $66,187 (34,873)
Information regarding the guarantors and non-guarantors are as follows:
TITAN CONSOLIDATINGCOMBINING STATEMENT OF OPERATIONSTITAN (PARENT SUBSIDIARIES SIX MONTHS ENDED JUNE 30, 2004OPERATIONS (RESTATED) COMPANY ------------------------- (predecessor) ONLY) AUTOCAM GUARANTOR NON-GUARANTOR ELIMINATIONS CONSOLIDATED - ------------------------------------- -------- ------- --------- ------------- ------------ ------------ Sales $64,212 $11,061 $112,477 ($3,261) $184,489 Cost of sales 55,053 7,848 93,786 (3,261) 153,426 ------- ------- -------- -------- Gross profit 9,159 3,213 18,691 31,063 Selling, general and administrative expenses $ 6,438 5,214 591 5,094 17,337 -------- ------- ------- -------- -------- Income (loss) from operations (6,438) 3,945 2,622 13,597 13,726 Interest expense, net 1,472 291 2,903 4,666 Other expense, net 19 2,358 21 1,274 3,672 -------- ------- ------- -------- -------- Income (loss) before tax provision (6,457) 115 2,310 9,420 5,388 Tax provision (2,195) 38 801 4,567 3,211 -------- ------- ------- -------- -------- Net Income (Loss) ($4,262) $ 77 $ 1,509 $ 4,853 $ 2,177 ======== ======= ======= ======== ========
TITAN CONSOLIDATING STATEMENT OF OPERATIONS (PARENT SUBSIDIARIES THREE MONTHS ENDED SEPTEMBER 30, 2004 COMPANY ------------------------- (successor) ONLY) AUTOCAM GUARANTOR NON-GUARANTOR ELIMINATIONS CONSOLIDATED - ------------------------------------- ------- -------- --------- ------------- ------------ ------------ Sales $ 28,807 $4,342 $48,936 ($1,836) $80,249 Cost of sales 25,322 3,393 41,469 (1,836) 68,348 -------- ------ ------- ------- Gross profit 3,485 949 7,467 11,901 Selling, general and administrative expenses 2,453 293 2,498 5,244 -------- ------ ------- ------- Income from operations 1,032 656 4,969 6,657 Interest expense, net 4,096 150 1,459 5,705 Other expense, net $ 9 358 314 681 ----- -------- ------ ------- ------- Income (loss) before tax provision (9) (3,422) 506 3,196 271 Tax provision (3) (1,166) 177 1,403 411 ----- -------- ------ ------- ------- Net Income (Loss) ($6) ($2,256) $ 329 $ 1,793 ($140) ===== ======== ====== ======= =======
9
TITAN CONSOLIDATING STATEMENT OF OPERATIONS (PARENT SUBSIDIARIES------------------------ THREE MONTHS ENDED SEPTEMBER 30, 2005 COMPANY ------------------------- (successor) ONLY) AUTOCAM GUARANTOR NON-GUARANTOR ELIMINATIONS CONSOLIDATEDCOMBINED - ------------------------------------- ------- --------------------- --------- --------- ------------- ------------ --------------------- Sales $ 34,058 $8,559 $ 45,094 ($2,295) $ 85,416 Cost of sales 29,44129,431 6,328 43,15743,501 (2,295) 76,63176,965 Goodwill impairment 33,000 33,000 --------- ------ -------- ------ ----------------- --------- Gross profit (loss) 4,6174,627 2,231 (31,063) (24,215)(31,407) (24,549) Selling, general and administrative expenses 1,774 510 2,484 4,768 ----------------- ------ ----------------- --------- Income (loss) from operations 2,8432,853 1,721 (33,547) (28,983)(33,891) (29,317) Interest expense, net 4,163 380 1,786 6,329 Other expense, net 384 750 1,134394 406 800 --------- ------ -------- ------ --------- --------- Income (loss) before tax provision (1,704) 1,341 (36,083) (36,446) Tax provision (353) 449 (928) (832) Equity in net loss of subsidiaries $35,614 34,263 (69,877) -------- --------- ------ ----------------- -------- --------- Net Income (Loss) ($1,351)35,614) ($35,614) $ 892 ($35,155) $ 69,877 ($35,614) ======== ========= ====== ======== ======== =========
11
TITAN (PARENT SUBSIDIARIES COMBINING STATEMENT OF OPERATIONS COMPANY ------------------------ THREE MONTHS ENDED SEPTEMBER 30, 2006 ONLY) AUTOCAM GUARANTOR NON-GUARANTOR ELIMINATIONS COMBINED - ------------------------------------- ------------- -------- --------- ------------- ------------ --------- Sales $ 31,490 $12,613 $ 48,071 ($3,814) $ 88,360 Cost of sales 26,290 10,351 47,624 (3,814) 80,451 -------- ------- -------- ------- -------- Gross profit 5,200 2,262 447 7,909 Selling, general and administrative expenses 1,528 763 3,730 6,021 -------- ------- -------- -------- Income (loss) from operations 3,672 1,499 (3,283) 1,888 Interest expense, net 5,102 505 3,171 8,778 Other expense, net 381 422 803 -------- ------- -------- -------- Income (loss) before tax provision (1,811) 994 (6,876) (7,693) Tax provision (352) 298 (2,202) (2,256) Equity in loss of joint venture 117 117 Equity in net loss of subsidiaries $ 5,554 3,978 (9,532) -------- -------- ------- --------- ------- -------- Net Income (Loss) ($5,554) ($5,554) $ 696 ($4,674) $ 9,532 ($5,554) ======== ======== ======= ========= ================ ========
COMBINING TITAN CONSOLIDATING(PARENT SUBSIDIARIES STATEMENT OF OPERATIONS (PARENT SUBSIDIARIES(RESTATED) COMPANY ------------------------ NINE MONTHS ENDED SEPTEMBER 30, 2005 COMPANY ------------------------- (successor) ONLY) AUTOCAM GUARANTOR NON-GUARANTOR ELIMINATIONS CONSOLIDATEDCOMBINED - ------------------------------------- ------- --------------------- --------- --------- ------------- ------------ --------------------- Sales $ 99,387 $19,853 $ 150,223 ($7,706) $ 261,757 Cost of sales 85,491 14,126 135,83285,520 14,111 136,265 (7,706) 227,743228,190 Goodwill impairment 33,000 33,000 ----------------- ------- --------- --------- --------- Gross profit (loss) 13,896 5,727 (18,609) 1,01413,867 5,742 (19,042) 567 Selling, general and administrative expenses 5,450 1,245 8,896 15,591 ----------------- ------- --------- --------- Income (loss) from operations 8,446 4,482 (27,505) (14,577)8,417 4,497 (27,938) (15,024) Interest expense, net 12,405 757 5,362 18,524 Other expense, (income), net $ 15 1,109 (15) 1,309 2,418 ----- --------1,080 876 1,971 --------- --------- ------- --------- --------- Income (loss) before tax provision (15) (5,068) 3,740 (34,176) (35,519) Tax provision (5) (1,529) 1,275 (387) (646) ----- --------Equity in net loss of subsidiaries 34,863 31,324 (66,187) --------- --------- ------- --------- --------- --------- Net Income (Loss) ($10)34,873) ($3,539)34,863) $ 2,465 ($33,789) $ 66,187 ($34,873) ===== ================= ========= ======= ========= ========= =========
1012
CONDENSED CONSOLIDATING STATEMENT TITAN OF CASH FLOWS (PARENT SUBSIDIARIES SIXCOMBINING STATEMENT OF OPERATIONS COMPANY ------------------------- NINE MONTHS ENDED JUNESEPTEMBER 30, 2004 COMPANY ------------------------- (predecessor)2006 ONLY) AUTOCAM GUARANTOR NON-GUARANTOR CONSOLIDATEDELIMINATIONS COMBINED - --------------------------------- -------- --------------------------------------------- ---------- ---------- --------- ------------- ------------ ---------- Sales $ 108,893 $33,894 $ 151,468 ($11,353) $ 282,902 Cost of sales 93,537 26,023 145,692 (11,353) 253,899 Goodwill impairment 96,801 96,801 ---------- ------- ---------- --------- ---------- Gross profit (loss) 15,356 7,871 (91,025) (67,798) Selling, general and administrative expenses 5,422 2,326 12,040 19,788 ---------- ------- ---------- ---------- Income (loss) from operations 9,934 5,545 (103,065) (87,586) Interest expense, net 14,942 1,324 8,128 24,394 Other expense, net 1,308 1,474 2,782 ---------- ------- ---------- ---------- Income (loss) before tax provision (6,316) 4,221 (112,667) (114,762) Tax provision (1,451) 1,400 (4,318) (4,369) Equity in loss of joint venture 241 241 Equity in net loss of subsidiaries $ 110,634 105,528 (216,162) ---------- ---------- ------- ---------- --------- ---------- Net cash provided by (used in) operating activitiesIncome (Loss) ($6,457)110,634) ($110,634) $ 2,2062,821 ($108,349) $ 207 $ 14,738 $ 10,694 Expenditures for property, plant and equipment (3,880) (205) (6,591) (10,676) Borrowings (repayments) on lines of credit, net (1,280) 21,829 (24,080) (3,531) Proceeds from issuance of long-term obligations 169,888 77,360 247,248 Principal payments of long-term obligations (51,268) (58,672) (109,940) Payments to shareholders and option holders (232,663) (232,663) Shareholder contributions 115,400 115,400 Dividends received (paid) 125,000 (125,000) Debt issue costs (10,855) (10,855) Other (145) 596 451 --------- ----- -------- --------- Net increase in cash and equivalents 2,775 2 3,351 6,128 Cash and equivalents at beginning of period 750 2 323 1,075 --------- ----- -------- --------- Cash and Equivalents at End of Period $ 3,525 $ 4 $ 3,674 $ 7,203216,162 ($110,634) ========== ========== ======= ========== ========= ===== ======== ===================
TITAN CONDENSED CONSOLIDATINGCOMBINING STATEMENT TITAN(PARENT SUBSIDIARIES OF CASH FLOWS (PARENT SUBSIDIARIES THREE MONTHS ENDED SEPTEMBER 30, 2004 COMPANY ------------------------- (successor) ONLY) AUTOCAM GUARANTOR NON-GUARANTOR CONSOLIDATED - ------------------------------------- -------- --------- --------- ------------- ------------ Net cash provided by (used in) operating activities ($4,574) $ 782 $ 3,383 ($ 409) Expenditures for property, plant and equipment (815) (783) (3,889) (5,487) Borrowings on lines of credit, net 2,000 2,000 Principal payments of long-term obligations (82) (1,447) (1,529) Other 62 235 297 -------- ----- ------- -------- Net decrease in cash and equivalents (3,409) (1) (1,718) (5,128) Cash and equivalents at beginning of period 3,525 4 3,674 7,203 -------- ----- ------- -------- Cash and Equivalents at End of Period $ 116 $ 3 $ 1,956 $ 2,075 ======== ===== ======= ========
11
CONDENSED CONSOLIDATING STATEMENT TITAN OF CASH FLOWS (PARENT SUBSIDIARIES NINE MONTHS ENDED SEPTEMBER 30, 2005 COMPANY ------------------------- (successor) ONLY) AUTOCAM GUARANTOR NON-GUARANTOR CONSOLIDATEDCOMBINED - ------------------------------------ -------- ---------------- --------- --------- ------------- -------------------- Net cash provided by (used in) operating activities ($15) ($860) ($440) $13,538 $ 12,223 Expenditures for property, plant and equipment (4,570) (165) (8,715) (13,450) Acquisition costsAcquisitions, net of cash (17) (9,902) (9,919) Borrowings (repayments) on lines of credit, net 8,000 (570) 7,430 Intercompany transactionsCash flows to (from) affiliates (10,013) (719) 10,732 Principal payments of long-term obligations (276) (4,843) (5,119) Shareholder contributions 10,028 10,028 Other (1,789) (32) (208) (2,029) ------- ------- ------- -------- Net increase (decrease) in cash and equivalents (231) 193 (798) (836) Cash and equivalents at beginning of period 1,087 2 1,028 2,117 ------- ------- ------- -------- Cash and Equivalents at End of Period $ 856 $ 195 $ 230 $ 1,281 ======= ======= ======= ========
1213
TITAN CONDENSED CONSOLIDATINGCOMBINING STATEMENT (PARENT SUBSIDIARIES OF CASH FLOWS COMPANY ------------------------- NINE MONTHS ENDED SEPTEMBER 30, 2006 ONLY) AUTOCAM GUARANTOR NON-GUARANTOR COMBINED - ------------------------------------ --------- --------- --------- ------------- -------- Net cash provided by (used in) operating activities ($227) $ 1,828 ($3,273) ($1,672) Expenditures for property, plant and equipment (7,003) (2,270) (14,904) (24,177) Acquisitions, net of cash (8,653) (141) (8,794) Borrowings on lines of credit, net 14,260 10,178 24,438 Cash flows from (to) affiliates (10,738) 455 10,362 79 Principal payments of long-term obligations (2,800) (2,800) Other (469) (22) 504 13 -------- ------- -------- -------- Net decrease in cash and equivalents (12,830) (9) (74) (12,913) Cash and equivalents at beginning of period 13,265 14 1,454 14,733 -------- ------- -------- -------- Cash and Equivalents at End of Period $ 435 $ 5 $ 1,380 $ 1,820 ======== ======= ======== ========
14
SUBSIDIARIES CONDENSED COMBINING BALANCE SHEET TITAN (PARENT SUBSIDIARIES------------------------- DECEMBER 31, 20042005 COMPANY ------------------------- (successor) ONLY) AUTOCAM GUARANTOR NON-GUARANTOR ELIMINATIONS CONSOLIDATEDCOMBINED - ------------------------------------- ----------------------------------------- ------------- -------- --------- ------------- ------------ -------------------- Assets Current assets: Cash and equivalents $ 1,08713,264 $ 215 $ 1,0281,454 $ 2,11714,733 Accounts receivable, net 20,329 1,700 37,20218,693 2,426 28,896 ($871) 58,3603,026) 46,989 Inventories 10,314 1,501 25,132 36,94711,709 3,954 24,009 1,255 40,927 Prepaid expenses and other current assets 1,148 78 2,259 3,4851,428 393 3,428 5,249 -------- --------------- --------- ------------- -------- Total current assets 32,878 3,281 65,621 (871) 100,90945,094 6,788 57,787 (1,771) 107,898 Property, plant and equipment, net 29,772 5,637 141,457 419 177,28531,933 7,745 122,616 765 163,059 Goodwill $116,399 3 151,637 268,039 Due from (to) affiliates 31,102 (4,142) (26,847) (113)$116,507 135 5,242 102,210 (70) 224,024 Investments in affiliates 28,661 99,034 (3,458) (123,815) (422)5,969 121,200 (13,479) (181,817) 68,683 556 Deferred taxes 15,457 1,974 17,431 Other long-term assets 18,120 50 5,029 23,19912,659 254 5,010 872 18,795 -------- -------- --------------- --------- ------------- -------- Total Assets $145,060 $210,909assets $122,476 $226,478 $ 1,3686,550 $ 213,082 ($987) $569,432107,780 $ 68,479 $531,763 ======== ======== =============== ========= ============= ======== Liabilities and Shareholders' Equity (Deficit) Current liabilities: Current maturities of long-term obligations $ 33044 $ 12,6128,538 $ 12,9428,582 Accounts payable 9,232 $ 184 38,25612,213 731 34,104 ($984) 46,6881,034) 46,014 Accrued liabilities ($34) 4,005 369 16,224 (3) 20,56119) 3,564 970 12,784 15 17,314 -------- -------- --------------- --------- ------------- -------- Total current liabilities (34) 13,567 553 67,092 (987) 80,191(19) 15,777 1,745 55,426 (1,019) 71,910 -------- -------- --------------- --------- ------------- -------- Long-term obligations, net of current maturities 187,548 88,291 275,839232,316 165 50,178 282,659 Deferred taxes and other 11,097 36,945 48,04218,546 668 31,375 50,589 Shareholders' equity (deficit): Capital stock 145,112 145,112162,140 162,140 Accumulated other comprehensive income 2,483 17,211 19,694(564) 4,662 4,098 Retained earnings (accumulated deficit) (18) (3,786) 815 3,543 554(39,645) (39,597) 3,972 (33,861) 69,498 (39,633) -------- -------- --------------- --------- -------- -------- Total shareholders' equity (deficit) 145,094 (1,303) 815 20,754 165,360122,495 (40,161) 3,972 (29,199) 69,498 126,605 -------- -------- --------------- --------- ------------- -------- Total Liabilitiesliabilities and Shareholders' Equity (Deficit) $145,060 $210,909shareholders' equity (deficit) $122,476 $226,478 $ 1,3686,550 $ 213,082 ($987) $569,432107,780 $ 68,479 $531,763 ======== ======== =============== ========= ============= ========
1315
TITANSUBSIDIARIES CONDENSED CONSOLIDATINGCOMBINING BALANCE SHEET TITAN (PARENT SUBSIDIARIES------------------------- SEPTEMBER 30, 20052006 COMPANY ------------------------- (successor) ONLY) AUTOCAM GUARANTOR NON-GUARANTOR ELIMINATIONS CONSOLIDATEDCOMBINED - ------------------------------------- -------- ----------------------------------------- ------------- --------- --------- ------------- ------------ --------------------- Assets Current assets: Cash and equivalents $ 856435 $ 1955 $ 2301,380 $ 1,2811,820 Accounts receivable, net 26,958 2,929 24,96024,937 2,546 35,327 ($1,654) 53,1936,306) 56,504 Inventories 10,703 4,012 23,676 1,101 39,49212,318 5,827 27,430 1,600 47,175 Prepaid expenses and other current assets 1,737 574 1,929 4,240 --------1,830 281 4,003 6,114 --------- -------- --------- ------- -------- --------- Total current assets 40,254 7,710 50,795 (553) 98,20639,520 8,659 68,140 (4,706) 111,613 Property, plant and equipment, net 31,392 7,902 126,124 806 166,22435,029 13,359 127,809 3,465 179,662 Goodwill $116,507 80 5,053 104,245 225,885 Due from (to) affiliates 11,967 26,271 (12,020) (25,112) (983) 123$ 116,437 5,434 12,822 134,693 Investments in affiliates 26,613 101,081 (3,458) (123,880) (356)(104,576) 38,302 (18,994) (194,774) 281,549 1,507 Deferred taxes 15,457 2,118 17,575 Other long-term assets 18,966 210 5,521 100 24,797 -------- --------12,930 758 12,348 26,036 --------- --------- -------- --------- ------- -------- --------- Total Assets $155,087 $218,044assets $ 5,39711,861 $ 137,693 ($986) $515,235 ======== ========141,238 $ 9,216 $ 28,463 $280,308 $ 471,086 ========= ========= ======== ========= ======= ======== ========= Liabilities and Shareholders' Equity (Deficit) Current liabilities: Current maturities of long-term obligations $ 33055 $ 4810,635 $ 9,459 $ 9,83710,690 Accounts payable 11,685 718 27,548$ 15,448 1,552 37,604 ($854) 39,0975,352) 49,252 Accrued liabilities ($19) 6,989 500 12,603 20,073 -------- --------7,429 618 18,817 26,864 --------- -------- --------- ------- -------- --------- Total current liabilities (19) 19,004 1,266 49,610 (854) 69,007 -------- --------22,877 2,225 67,056 (5,352) 86,806 --------- -------- --------- ------- -------- --------- Long-term obligations, net of current maturities 195,535 164 75,638 271,337248,769 147 60,227 309,143 Deferred taxes and other 10,963 689 34,864 46,51618,321 51 30,668 49,040 Shareholders' equity (deficit): Capital stock 155,140 132 (132) 155,140$ 162,140 470 162,610 Accumulated other comprehensive income (140) 7,694 7,5541,037 12,717 13,754 Retained earnings (accumulated deficit) (34) (7,318) 3,278 (30,245) (34,319) -------- --------(150,279) (150,236) 6,793 (142,205) 285,660 (150,267) --------- --------- -------- --------- ------- -------- --------- Total shareholders' equity (deficit) 155,106 (7,458) 3,278 (22,419) (132) 128,375 -------- --------11,861 (148,729) 6,793 (129,488) 285,660 26,097 --------- --------- -------- --------- ------- -------- --------- Total Liabilitiesliabilities and Shareholders' Equity (Deficit) $155,087 $218,044shareholders' equity (deficit) $ 5,39711,861 $ 137,693 ($986) $515,235 ======== ========141,238 $ 9,216 $ 28,463 $280,308 $ 471,086 ========= ========= ======== ========= ======= ======== =========
14 6. BUSINESS SEGMENT INFORMATION The Company has threeWe have four operating segments: North America, Europe, South America and South America.Asia. The North American segment provides precision-machined components primarily to the transportation and medical devices industries, while the European, and South American and Asian segments provide precision-machined components primarily to the transportation industry. The Company has a small operation in China that is grouped with its European operations for business segmentation purposes. The Company hasWe have assigned specific business units to a segment based principally on their geographical location. Each of the Company'sour segments is individually managed and hashave separate financial results reviewed by the Company'sour chief executive and operating decision-makers. These results are used by those individuals both in evaluating the performance of, and in allocating current and future resources to, each of the segments. The Company evaluatesWe evaluate segment performance primarily based on income from operations and the efficient use of assets. SetThe totals set forth below is business segment informationare inclusive of all adjustments needed to reconcile to the data provided in the Consolidated Financial Statements and related notes for the identified periods:three and nine months ended September 30, 2005 and 2006 and as of December 31, 2005 and September 30, 2006: 16
SIX THREE MONTHS ENDED NINE MONTHS ENDED SEPTEMBER 30, MONTHS ENDED JUNE 30, ---------------------- SEPTEMBER 30, 2004 2004-------------------- ---------------------- 2005 2006 2005 -------------2006 --------- -------- ----------- ------------- (predecessor) (successor) ----------------------------------------------- ---------- Sales to Unaffiliated Customers from Company Facilities Located in: North America $ 75,031 $ 32,987 $ 42,172 $ 43,227 $ 117,929 $ 141,130 Europe 100,429 40,641 35,615 34,756 120,802 115,529 South America 9,029 6,621 7,629 10,195 23,026 -------- --------25,996 Asia 182 247 --------- -------- --------- ---------- Total $184,489 $ 80,249 $ 85,416 $ 88,360 $ 261,757 ======== ========$ 282,902 ========= ======== ========= ========== Net Income (Loss) of Company Facilities Located in: North America ($2,678) ($1,933) ($459) ($880) ($1,086) ($2,285) Europe 3,732 747 (35,800) (5,180) (36,220) (108,971) South America 1,123 1,046 645 561 2,433 -------- --------976 Asia (55) (354) --------- -------- --------- ---------- Total $ 2,177 ($140) ($35,614) ($5,554) ($34,873) ======== ========($110,634) ========= ======== ========= ========== Depreciation and Amortization on Assets Located in: North America $ 6,232 $ 948 $ 1,411 $ 1,796 $ 3,870 $ 5,269 Europe 6,190 2,491 2,707 3,023 8,347 8,760 South America 532 199 327 438 889 -------- --------1,258 Asia 23 41 --------- -------- --------- ---------- Total $ 12,954 $ 3,638 $ 4,445 $ 5,280 $ 13,106 ======== ========$ 15,328 ========= ======== ========= ========== Net Interest Expense of Company Facilities Located in: North America $ 1,763 $ 4,246 $ 4,543 $ 5,607 $ 13,162 $ 16,266 Europe 2,699 1,356 1,648 3,064 4,942 7,777 South America 204 103 138 109 420 -------- --------358 Asia (2) (7) --------- -------- --------- ---------- Total $ 4,666 $ 5,705 $ 6,329 $ 8,778 $ 18,524 ======== ========$ 24,394 ========= ======== ========= ========== Tax Provision of Company Facilities Located in: North America ($1,356) ($992) $ 96 ($54) ($259) ($51) Europe 4,068 899 (1,255) (2,480) (1,610) (4,817) South America 327 278 1,223 499 504 327 1,223 -------- ----------------- -------- --------- ---------- Total $ 3,211 $ 411 ($832) ($2,256) ($646) ======== ========($4,369) ========= ======== ========= ========== Expenditures for Property, Plant and Equipment of Facilities Located in: North America $ 4,085 $ 1,598 $ 1,836 $ 3,008 $ 4,735 $ 9,273 Europe 5,434 2,926 1,743 5,871 5,777 11,057 South America 1,157 963 1,323 1,175 2,938 -------- --------3,503 Asia 51 344 --------- -------- --------- ---------- Total $ 10,676 $ 5,487 $ 4,902 $ 10,105 $ 13,450 ======== ========$ 24,177 ========= ======== ========= ==========
DECEMBER 31, SEPTEMBER 30, 2004 2005 2006 ------------ ------------- (successor) Total Assets of Company Facilities Located in: North America $205,690 $228,551$241,735 $246,938 Europe 332,279 246,211249,199 175,553 South America 31,463 40,47338,927 46,065 Asia 1,902 2,530 -------- -------- Total $569,432 $515,235$531,763 $471,086 ======== ========
1517 7. SUPPLEMENTAL CASH FLOW INFORMATION Set forth below is a reconciliation of net income (loss)loss to net cash provided by (used in) operating activities for the identified periods:activities:
SIX MONTHS THREE MONTHS NINE MONTHS ENDED ENDED ENDED JUNE 30, SEPTEMBER 30, SEPTEMBER 30, 2004 2004--------------------- 2005 ------------- ------------- ------------- (predecessor) (successor) -----------------------------2006 --------- --------- Net income (loss) $ 2,177loss ($140)34,873) ($34,873)110,634) Adjustments to reconcile net income (loss)loss to net cash provided by (used in) operating activities: Depreciation and amortization 12,954 3,638 13,106 15,328 Goodwill impairment 33,000 96,801 Deferred taxes 395 311 1,208 (2,854) Stock-based compensation cost 470 Realized gains and losses and other, net 2,627 (287) 320 723 Changes in assets and liabilities that provided (used) cash: Accounts receivable (9,243) 4,563 2,889 (1,836) Inventories (2,899) (2,566) (2,284) (2,035) Prepaid expenses and other current assets (44) (442) 289 (1,068) Other long-term assets (1,192) 461 (1,027) 326 Accounts payable 1,687 (6,986) (2,534) (2,933) Accrued liabilities 6,962 1,305 1,615 7,746 Deferred taxes and other (2,730) (266) 514 ------- -----(1,706) --------- --------- Net Cash Provided by (Used in) Operating Activities $10,694 ($409) $ 12,223 ======= =====($1,672) ========= =========
168. SUBSEQUENT EVENT In October 2006, we completed negotiation on a formal social plan to effect permanent reductions in our French workforce. If such plan is implemented as approved, the payment of severance-related liabilities throughout 2007 is estimated to total $9,000. We have no obligation to launch the social plan, and continue to evaluate the timing of employee terminations. 18 Item 2. Management's Discussion and Analysis of Financial Condition and Results of Operations The following discussion and analysis should be read in conjunction with and is qualified in its entirety by reference to our condensed consolidated financial statements and accompanying notes.notes included in this report. Except for historical information, the discussions in this section contain forward-looking statements that involve risks and uncertainties. You should read the explanation of the qualifications and limitations on these forward-looking statements on page 1 of this report. Future results could differ materially from those discussed below. OVERVIEWAutocam Corporation is a Michigan corporation and is a wholly-owned subsidiary of Titan Holdings, Inc. ("Titan"), a Delaware corporation, which in turn is a holding company headquartered in Kentwood, Michigan and a wholly-owned subsidiary of Micron Holdings, Inc. ("Micron"). Its sole, a Delaware corporation. In this Item 2 of this report, unless the context otherwise requires - - "Parent" refers to Micron Holdings, Inc., or "Micron", the parent company of Titan, - - "Holdings" refers to Titan Holdings, Inc., or "Titan", - - "we," "our" or "us" refer to Holdings together with its consolidated subsidiaries, and - - "Autocam" refers to Autocam Corporation, a wholly-owned subsidiary Autocam Corporation ("Autocam"), together with Autocam's subsidiaries, isof Holdings. In this Item 2 and in Item 3 of this report, any references to 2006 refer to the three or nine months ended September 30, 2006 and any references to 2005 refer to the three or nine months ended September 30, 2005. OVERVIEW We are headquartered in Kentwood, Michigan, and are a leading independent manufacturer of extremely close tolerance precision-machined, metal alloy components, sub-assemblies and assemblies, primarily for performance and safety critical automotive applications and medical devices.applications. Those automotive applications in which we have significant market penetration include steering, fuel injection, power steering, braking,delivery, electric motors, braking, and airbagair bag systems. We provide these products from our facilities in North America, Europe, South America and Asia to some of the world's largest Tier I suppliers to the automotive industry. References throughout this documentThese Tier I suppliers include Autoliv, Delphi Corporation, Robert Bosch GmbH, Siemens VDO, TRW Automotive, Inc. and ZF Friedrichshafen AG. We believe our manufacturing space is sufficient to "we," "our" or "us" refer to Titan togethermeet the needs of our customers' current programs. We focus primarily on higher value-added categories of strategically targeted markets. The products we manufacture demand expertise typically exceeding the capabilities of many of our competitors. We produce complex products in high volumes where required tolerances are in the single-digit micron range with its consolidated subsidiaries. Our business andquality levels very often approaching zero defects. A number of factors influenced our results of operations, including the following: - - In accordance with Statement of Financial Accounting Standards ("SFAS") No. 142, "Goodwill and Other Intangible Assets," we evaluate for indicators of impairment the carrying value of our goodwill at least on an annual basis and on an interim basis if indicators of potential impairment arise between annual evaluations. Our European segment experienced unfavorable operating results during the three and six months ended June 30, 2006, primarily as a result of cost overruns on three product launches, lower production volumes on key profitable programs, excessive labor costs and increased customer pricing pressure. Based on these interim indicators, we completed an interim assessment of the carrying amount of goodwill in our European reporting unit in accordance with SFAS No. 142. The assessment of the carrying amount of our European reporting unit's goodwill indicated that impairment had occurred, and as a result we recorded against our second quarter 2006 results a goodwill impairment loss of $96,801. The fair value of the reporting unit was estimated using a discounted cash flow valuation model. This charge does not result in current or future cash expenditures. There was no goodwill impairment recorded during our third quarter of 2006. We will perform an assessment of the carrying amount of goodwill in our other reporting units in conjunction with our annual assessment in accordance with SFAS No. 142. 19 - - Our business is directly impacted by light vehicle production levels, primarily in North America and Western Europe. We are also impacted by the relative North American market shares of the traditional Big Three automakers, DaimlerChrysler Corporation, Ford Motor Company and General Motors Corporation as the majority of the products we make are used on light vehicles produced by those companies. Material changes in either of these factors can have a material impact on our sales and profit levels. Market shares of the traditional Big Three have declined significantly in recent years. - - A significant portion of our sales and net operating results are derived from transactions denominated in foreign currencies (primarily the euro and the Brazilian real). Those sales and profits have been translated into U.S. dollars, or USD, for financial reporting purposes. As a result, the value of the USD compared to those foreign currencies in the three and nine months ended September 30, 2005 as compared2006 relative to the same period in the prior year impacted our reported results. The following table sets forth, for the periods indicated, the period end and period average exchange rates used in 2004 were affectedtranslating the financial statements (expressed as USD per one euro or Brazilian real):
THREE MONTHS ENDED SEPTEMBER 30, -------------------------------- EURO BRAZILIAN REAL ----------- -------------- 2005 2006 2005 2006 ---- ---- ---- ---- Average (1) 1.22 1.27 0.43 0.46
NINE MONTHS ENDED SEPTEMBER 30, -------------------------------- EURO BRAZILIAN REAL ----------- -------------- 2005 2006 2005 2006 ---- ---- ---- ---- Average (1) 1.27 1.24 0.40 0.46
DECEMBER 31, SEPTEMBER 30, DECEMBER 31, SEPTEMBER 30, 2005 2006 2005 2006 ------------ ------------- ------------ ------------- EURO BRAZILIAN REAL ---------------------------- ---------------------------- End of period 1.18 1.27 0.43 0.46
---------- (1) The average rate represents the average of all monthly average exchange rates within the respective periods weighted by the following significant events:reported sales denominated in euros or Brazilian reais. - - On June 21, 2004, Micron Merger Corporation, a newly formed entity and wholly-owned subsidiary of Micron, merged with and into Titan with Titan continuing as the surviving corporation (the "Merger"). As a result, Titan became a wholly-owned subsidiary of Micron. The total amount of consideration paid in the Merger, including amounts relatedWe are routinely exposed to the repayment of indebtedness, the redemption of the outstanding preferred stock of Titan, paymentspressure by our customers to common shareholders of Titan and the payment of transaction costs incurred by Titan, was $395.0 million. The Merger was financed with the net proceeds from the issuance of $140.0 million of senior subordinated notes issued by us and guaranteed by Titan (the "Notes"), borrowings under senior credit facilities of $114.0 million and combined common equity contributions of $143.4 million by GS Capital Partners 2000, L.P. ("GSCP 2000"), other private equity funds affiliated with GSCP 2000, Transportation Resource Partners LP ("TRP"), other investment vehicles affiliated with TRP, and certain membersoffer unit price reductions, which is typical of our management team. - - Effective November 1, 2004,industry. Through continuous improvement and increased efficiencies in our wholly-owned subsidiary, Frank & Pignard, SA, acquiredmanufacturing and administrative processes, we are generally able to significantly offset the stocknegative impact of ATI, S.A.S. ("ATI"), for $1.7 million in cash and the assumption of $6.1 million in debt, primarily consisting of capital lease obligations. The acquisition was completed primarily for the purpose of eliminating costly outside processing of certain electric motor components.these constant pressures. - - Effective June 15, 2005, ourAutocam's wholly-owned subsidiary, Autocam Greenville, Inc., acquired the stock of Sager Precision Technologies, Inc. ("Sager") for $9.9 million in cash and the assumption of $0.2 million in capital lease obligations. The purchase price was primarily financed indirectly through equity contributions from the shareholders of Micron in the amount of $10.0 million. The acquisition was completed primarily for the purpose of expanding our medical devices product offerings. 17 - - In accordance with StatementOn January 3, 2006, Autocam purchased certain assets and assumed certain liabilities of Financial Accounting StandardsATS Automation Tooling Systems, Inc.'s Precision Metals Division ("SFAS"ATS") No. 142, "Goodwill and Other Intangible Assets," we evaluate for indicatorspursuant to an asset purchase agreement, dated December 12, 2005. The purchase price of impairment$9.6 million was primarily financed indirectly through equity contributions from the carrying valueshareholders of our goodwill at least on an annual basis and on an interim basis if indicators of potential impairment arise between annual evaluations. Our European segment continues to experience unfavorable operating results,Micron. The acquisition was completed primarily as a result of lower production volumes on key programs, excessive labor costs, increased customer pricing pressure and higher raw material costs. As a result, we concluded that our European reporting unit's goodwill has been impaired and we recorded against our third quarter 2005 results a goodwill impairment loss of $33.0 million. The fair value of that reporting unit was estimated using the present value of expected future cash flows. This charge does not result in current or future cash expenditures. - - Our business is directly impacted by light vehicle production levels, primarily in North America and Western Europe. We are also impacted by the relative North American market shares of the traditional Big Three automakers, DaimlerChrysler Corporation, Ford Motor Company and General Motors Corporation. Material changes in either of these factors can have a material impact on our sales and profit levels. Market shares of the traditional Big Three have been declining over the past several years. - - A significant portion of our sales and profits resulted from transactions denominated in euros. Those sales and profits have been translated into U.S. dollars, or USD, for financial reporting purposes. As a result, the value of the USD compared to the euro during the three and nine months ended September 30, 2005 relative to the same periods in 2004 positively impacted our reported results. The following table sets forth, for the periods indicated, the period endpurpose of expanding our electric motor product offerings and period average exchange rates used in translating the financial statements (expressed as USD per one euro):
THREE MONTHS ENDED NINE MONTHS ENDED DECEMBER 31, SEPTEMBER 30, SEPTEMBER 30, ------------ ------------------ ----------------- 2004 2004 2005 2004 2005 ------ ------ ------ ------ ------ Average (1) 1.2239 1.2195 1.2263 1.2651 End of Period 1.3621 1.2042 1.2042
---------- (1) The average rate represents the average of all monthly average exchange rates within the respective periods weighted by reported sales denominated in euros. - - We are routinely exposed to pressure by our customers to offer unit price reductions, which is typical of our industry. Through continuous improvement and increased efficiencies in our manufacturing and administrative processes we have maintained margins over time in spite of these constant pressures. 18customer base. 20 RESULTS OF OPERATIONS The following table sets forth our Condensed Consolidated Statements of Operations expressed as a percentage of sales:
THREE MONTHS ENDED NINE MONTHS ENDED SEPTEMBER 30, SEPTEMBER 30, ------------------ ----------------- 2004(2) 2005(2) 2004(1) 2005(2) ------- ------- ------- -------2005 2006 2005 2006 ----- ---- ----- ------ Sales 100.0% 100.0% 100.0% 100.0% Cost of sales 85.2%90.1% 91.0% 87.2% 89.7% 83.8% 87.0% Goodwill impairment 38.6% 12.6% ----34.2% ----- ----- ----- ------ Gross profit (loss) 14.8% -28.3% 16.2% 0.4%-28.7% 9.0% 0.2% -23.9% Selling, general and administrative expenses 6.5% 5.6% 8.5%6.8% 6.0% ----7.0% ----- ----- ----- ------ Income (loss) from operations 8.3% -33.9% 7.7% -5.6%-34.3% 2.2% -5.8% -30.9% Interest expense, net 7.4% 9.9% 7.1% 7.4% 3.9% 7.1%8.6% Other expenses, net 0.9% 0.9% 0.8% 1.3% 1.6% 0.9% ----1.0% ----- ----- ----- Income (loss)------ Loss before tax provision 0.4% -42.6% 2.2% -13.6%-8.6% -13.7% -40.5% Tax provision 0.5% -1.0% 1.4%-2.6% -0.2% -----1.5% Equity in loss of joint venture 0.1% 0.1% ----- ----- ----- ------ Net Income (Loss) -0.1%Loss -41.6% 0.8% -13.4% ====-6.1% -13.5% -39.1% ===== ===== ===== ===========
- ---------- (1) Represents our consolidated results of operations reflecting the historical basis of accounting without any application of purchase accounting for the Merger for the six months ended June 30, 2004 combined with our consolidated results of operations reflecting the basis of accounting after the application of purchase accounting for the Merger for the three months ended September 30, 2004. (2) Represents our consolidated results of operations reflecting the basis of accounting after the application of purchase accounting for the Merger. THREE MONTHS ENDED SEPTEMBER 30, 20042006 COMPARED TO THREE MONTHS ENDED SEPTEMBER 30, 2005 Sales Sales increased $5.2$2.9 million, or 6.5%3.4%, to $88.4 million in 2006 from $85.4 million in 2005. The fluctuation in the exchange rates between the USD and the functional currencies of our foreign operations accounted for $1.9 million of the three months ended September 30,increase in sales when comparing 2005 ("the 2005 period") from $80.2 million for the three months ended September 30, 2004 ("the 2004 period").to 2006. On a constant currency basis, sales in 2006 increased $3.4$1.0 million which can befrom 2005 levels principally attributeddue to the following factors: - - Factors resulting incontributing to an increase in sales:Sales: 1. Sales of medical deviceelectric motor and braking components byresulting from the newly-acquired Sager facilitiesATS acquisition completed in January 2006 totaled $3.1$3.4 million in the 2005 period;2006; 2. Our North American operations were awarded power steeringnew medical devices business by two new customers for whom we began productionan existing customer, which resulted in late 2004;$1.6 million in sales in 2006; and 3. Our North AmericanEuropean operations benefitedwere awarded new fuel business from increasedan existing customer, which resulted in $1.5 million in incremental sales to two fuel systems customers for a new generation fuel injector system while continuing to produce components for the old generation program.in 2006. - - Factors partially offsetting the increase in sales:Sales: 1. OurWeakness in demand from an original equipment manufacturer of one of our major European operations were desourced by two customers on programs for power steering and electric motor components resultingresulted in a reduction in sales to that customer of $3.2$4.3 million when comparing the 2005 periodin 2006 as compared to the 2004 period;2005; and 2. We granted unit price reductions to our customers totaling $1.5$1.6 million in the 2005 period. 192006. 21 Gross Profit (Loss) Gross profit decreased $36.1increased $32.5 million to $7.9 million, or 9.0% of sales, in 2006 from a loss of $24.2$24.5 million, or negative 28.3%28.7% of sales, for the 2005 period from $11.9 million, or 14.8% of sales, for the 2004 period.in 2005. The improvement in gross profit percentage decline can generally be attributed to the following factors: - - Wefact that we recorded a goodwill impairment loss of $33.0 million in the 2005, period. Noand no such charge was recorded during the three months ended September 30, 2006. The following factors caused a decline in gross profit: - - Our European operations experienced manufacturing inefficiencies associated with the 2004 period;ramp up of production for three significant programs during 2006. We experienced labor inefficiencies and higher scrap rates, and increased outsource costs as additional capacity was required to meet customer needs; - - Unit price reductions of $1.6 million granted to our customers between 2005 and 2006; and - - Our South American operations experienced higher than normal material and perishable tooling scrap rates during the ramp up of production of new programs during 2006. These negative factors were partially offset by the following: - - The impact of successfully completing cost containment initiatives in our North American operations, including reducing premium freight, indirect labor, incentive bonuses and travel and entertainment costs; and - - Our European operations incurred excessive labor costs during the 2005 period. Although productivity improvement initiatives focused on reducing labor were largely successful during the 2005 period, lower production volumes required a larger reduction in labor in order to maintain gross margin percentages comparable to the 2004 period. Given the largely fixed nature$1.1 million of direct labor in our European operations, we were unable to quickly react to the drop in demand from our customers; - - Our European operations experienced production difficulties in the 2005 period resulting in higher levels of production scrap than were experienced in the 2004 period; - - Unit price reductions of $1.5 million granted to our customers between the 2004severance and 2005 periods; - - Severance and equipment moveother costs associated with a plant closing a French facility and moving production to other French facilities and to our new Polish facilityin 2005. This plant closing also resulted in 2005 periodlower indirect labor and fixed burden costs totaling $1.5 million. Such costs were not incurred in the 2004 period; and - - Depreciation expense was $0.7 million more in the 2005 period as compared to the 2004 period reflecting an increased fixed asset base from the 2004 to the 2005 period, which outpaced sales growth when comparing the periods. These unfavorable effects were partially offset by lower outsouring costs. The acquisition of ATI as described above reduced outsourcing costs on certain electric motor components.2006. Selling, General and Administrative Selling, general and administrative expenses decreased $0.4increased $1.3 million to $6.0 million, or 6.8% of sales, in 2006 from $4.8 million, or 5.6% of sales, forin 2005 due primarily to the 2005 period from $5.2 million, or 6.5% of sales, for the 2004 period. The 2004 period includes $0.7following factors: - - Our European operations incurred $0.5 million in expenses associatedseverance costs and outside consulting fees in connection with the foregivenessformal social plan discussed in Liquidity and Capital Resources below; - - The 2006 results include $0.3 million in incremental expenses for our new facilities in Kitchener, Ontario (closed in July 2006), Kammiena Gora, Poland and Wuxi, China; and - - The 2006 results reflect $0.2 million in compensation costs related to share-based payment transactions required by Financial Accounting Standards Board's Statement of receivables formerly due from certain members ofFinancial Accounting Standards No. 123(R), "Share-Based Payment," recognized in our management under a split-dollar life insurance program.financial statements beginning January 1, 2006. Interest Expense, Net Net interest expense increased $0.6$2.5 million to $8.8 million in 2006 from $6.3 million for the 2005 period from $5.7 million for the 2004 period. Higherin 2005. Our 2006 interest expense in the 2005 period relative to the 2004 period was caused primarily byreflects increased debt levels and higherwhen compared to 2005. In addition, interest rates incurred on borrowings under our senior credit facilities.facilities and our second lien credit facility averaged 457 basis points more in 2006 when compared to 2005. Tax Provision For theIn 2006, we recorded an income tax benefit of $2.3 million, and in 2005, period, we recorded an income tax benefit of $0.8 million. This amount isThese amounts are less than the amountbenefits that would be calculated usinghave been recorded at the United States Federal statutory rate of 34.0% because35% due to the following factors: - - The goodwill impairment charge isreflected in 2005 was not deductible for income tax purposes, and therefore no offsetting tax benefit has been recorded. 20was recorded; and 22 - - Our ability to record income tax benefits in both periods was limited by our ability to realize these benefits through either a net operating loss carryback or the elimination of tax liabilities that arise in the future (offset to a deferred tax liability). NINE MONTHS ENDED SEPTEMBER 30, 20042006 COMPARED TO NINE MONTHS ENDED SEPTEMBER 30, 2005 Sales Sales decreased $2.9increased $21.1 million, or 1.1%8.1%, to $282.9 million in 2006 from $261.8 million forin 2005, none of which was attributable to fluctuation in the nine months ended September 30, 2005 ("exchange rates between the 2005 period") from $264.7 million forUSD and the nine months ended September 30, 2004 ("the 2004 period"). On a constant currency basis, sales decreased $11.3 million, which can be principally attributedfunctional currencies of our foreign operations. The following factors contributed to the following factors:an increase in Sales: - - Sales of electric motor and braking components resulting from the ATS acquisition completed in January 2006 totaled $16.0 million in 2006; - - Sales of medical device components increased due to incremental sales resulting from the effect of the Sager acquisition over the entire period ($7.8 million) and incremental sales to an existing medical devices customer ($2.6 million); - - Our North American operations were awarded business for a new fuel program from an existing customer. We benefited from incremental sales to this same customer of new generation fuel program components while pricing on certain mature products sold to this customer were increased, which, together, accounted for a $2.8 million increase in sales when comparing 2006 to 2005; and - - Our European operations were awarded new fuel business from an existing customer, which resulted in $2.7 million in incremental sales in 2006. Factors resultingpartially offsetting the increase in Sales: - - Weakness in demand from an original equipment manufacturer of one of our major European customers resulted in a decreasereduction in Sales: 1.sales to that customer of $7.9 million in 2006 as compared to 2005; - - Our European operations were desourced in 2001 by two customers on programsa customer for power steering and electric motor components resulting in a reduction in sales of $12.6 million when comparing 2006 to 2005 of $5.9 million as the 2005 period to the 2004 period; 2. Lower sales to a North American fuel systems customer whose primary customers lost market share and produced less vehicles in the 2005 period as compared to the 2004 period; 3. Lower sales to a European fuel systems customer as production on the current injector program is replaced by production on a new injectorlast program for which we do not produce components; and 4.this customer is now complete; - - We granted unit price reductions to our customers totaling $4.5$4.8 million in the 2005 period.2006; and - - Factors partially offsettingThe relative strength of the decreaseBrazilian real against the USD and the euro has resulted in Sales: 1. Our North American operations were awarded power steering business by two newcertain customers for whom we began productionshifting their manufacturing capacity to other locations (e.g., Europe) that utilize other local suppliers resulting in late 2004; 2. Sales of components manufactureda comparative reduction in sales by our South American operations have grown $7.4 million in the 2005 period relative to 2004 period as lower labor costs in those facilities (relative to those in our European and North American facilities and those of our competitors) have afforded us additional demand for high value-added components from our customers; and 3. Sales of medical device components by the newly-acquired Sager facilities totaled $3.7 million in the 2005 period.Brazilian operations. Gross Profit (Loss) Gross profit decreased $42.0$68.4 million to $1.0a loss of $67.8 million, or 0.4%negative 23.9% of sales, for the 2005 periodin 2006 from $43.0$0.6 million, or 16.2%0.2% of sales, for the 2004 period.in 2005. The decline in gross profit percentage decline can generally be attributed to the following factors: - - Factors resultingfact that we recorded a goodwill impairment loss of $96.8 million in a decrease in gross profit percentage: 1. We recorded2006 as compared to a goodwill impairment loss of $33.0 million in 2005. The following factors caused a decline in gross profit: - - Our European operations experienced manufacturing inefficiencies associated with the 2005 period. No such chargeramp up of production for three significant programs during 2006. We experienced labor inefficiencies and higher scrap rates, and increased outsource costs as additional capacity was recorded in the 2004 period; 2. The loss of sales volume described above resulted in decreasing margins as existing equipment and facilities were underutilized; 3.required to meet customer needs; - - Unit price reductions of $4.5$4.8 million granted to our customers between 2005 and 2006; and - - Our South American operations experienced higher than normal material and perishable tooling scrap rates during the 2004ramp up of production of five new programs during 2006. 23 These negative factors were partially offset by the following: - - The beneficial impact of successfully completing cost improvement initiatives in our North American operations; and 2005 periods; 4. Severance- - Our European operations incurred significant severance and equipment moveother costs associated with a plant closing a French facility and moving production to other French facilities and to our new Polish facilityin 2005. This plant closing also resulted in 2005 periodlower indirect labor and fixed burden costs totaling $2.3 million. Such costs were not incurred in the 2004 period; and 5. Steel price increases and surcharges, although substantially recovered from our customers during the 2005 period, were incurred thereby reducing our gross profit percentage. - - Factors partially offsetting the decrease in gross profit percentage: 21 1. Depreciation expense was $2.1 million less in the 2005 period as compared to the 2004 period as we adjusted the historical cost of our property, plant and equipment to fair market appraised values in connection with the Merger; and 2. Outsourcing costs were significantly reduced in the 2005 period relative to the 2004 period. The acquisition of ATI as described above reduced outsourcing costs on certain electric motor components.2006. Selling, General and Administrative Selling, general and administrative expenses decreased $7.0increased $4.2 million to $19.8 million, or 7.0% of sales, in 2006 from $15.6 million, or 6.0% of sales, forin 2005 due primarily to the 2005 period from $22.6 million, or 8.5% of sales, for the 2004 period.following factors: - - The 2004 period2006 results include $9.1$2.1 million in incremental expenses for our new facilities in Boston, Massachusetts, Kitchener, Ontario, Kammiena Gora, Poland and Wuxi, China; - - Our European operations incurred $1.0 million in severance costs associatedand outside consulting fees in connection with the Merger, consisting principally of investment banking fees,formal social plan discussed in Liquidity and Capital Resources below, and we increased executive and human resources management bonuses, legalsupport and accounting feesincurred added travel-related expenses for technical support from our North American operations; and the foregiveness of receivables formerly due from executive managers under a split-dollar life insurance program. In addition, the 2004 period- - The 2006 results include the benefit of reducing the obligation under one of our European pension plansreflect $0.5 million duein compensation costs related to a changeshare-based payment transactions required by Financial Accounting Standards Board's Statement of Financial Accounting Standards No. 123(R), "Share-Based Payment," recognized in French law. The 2005 results include added professional fee expenses associated with being a public registrant and added travel costs associated with providing technical support to our European operations as we work to implement cost improvement initiatives.financial statements beginning January 1, 2006. Interest Expense, Net Net interest expense increased $8.1$5.9 million to $24.4 million in 2006 from $18.5 million for the 2005 period from $10.4 million for the 2004 period. Higherin 2005. Our 2006 interest expense in the 2005 period relative to the 2004 period was caused primarily byreflects increased debt levels incurred as a result of the Merger and higherwhen compared to 2005. In addition, interest rates incurred on borrowings under our senior credit facilities. Other Expenses, Net Net other expenses decreased $2.0 millionfacilities and our second lien credit facility averaged 454 basis points more in 2006 when compared to $2.4 million for the 2005 period from2005. Tax Provision In 2006, we recorded an income tax benefit of $4.4 million, for the 2004 period. The 2004 period results include the write-off of $1.9 millionand in unamortized debt issue costs associated with our former bank agreement, which was refinanced in connection with the Merger. Tax Provision For the 2005, period, we recorded an income tax benefit of $0.6 million. This amount isThese amounts are less than the amountbenefits that would be calculated usinghave been recorded at the United States Federal statutory rate of 34.0% because35% due to the following factors: - - The goodwill impairment charge ischarges reflected in 2005 and 2006 are not deductible for income tax purposes, and therefore no offsetting tax benefit has been recorded.benefits were recorded; and - - Our ability to record income tax benefits in both periods was limited by our ability to realize these benefits through either a net operating loss carryback or the elimination of tax liabilities that arise in the future (offset to a deferred tax liability). 24 LIQUIDITY AND CAPITAL RESOURCES Our short-term liquidity needs include required debt service and day-to-day operating expenses includingsuch as working capital requirements and the funding of capital expenditures. Long-term liquidity requirements include capital expenditures for new programs and maintenance of existing equipment and debt service. In addition, in order to improve long-term liquidity, we have negotiated a formal social plan to effect permanent reductions in our French workforce. If such plan is implemented as approved, the payment of severance-related liabilities throughout 2007 is estimated to total $9.0 million. We have no obligation to launch the social plan, and continue to evaluate the timing of employee terminations. Capital expenditures for 2005calendar year 2006 are expected to be $18-20$28.1 million, of which $13.5$24.2 million was spent duringin the nine months ended September 30, 2005.2006. Current expectations exceed those previously reported as we no longer anticipate that we will be able to lease certain equipment under operating lease arrangements. Our principal sources of cash to fund short- and long-term liquidity needs consist of cash generated by operations, and borrowingborrowings under our revolving credit facilities. The Sager acquisition wasfacilities and a receivables factoring program. Our European segment experienced unfavorable operating results during the three and nine months ended September 30, 2006, primarily financed indirectly through equity contributions fromas a result of cost overruns on three product launches, lower production volumes on key profitable programs, excessive labor costs and increased customer pricing pressure. Cost reduction initiatives such as headcount reductions (including reductions in connection with the shareholdersimplementation of Micronthe social plan referenced above), reductions in salaries of employees and manufacturing efficiency initiatives are underway or planned to address these negative developments. In addition, announced production cuts by North American original equipment manufacturers are expected to adversely impact our results of operations in the amountfourth quarter of $10.02006. As of September 30, 2006, we borrowed $23.1 million under our revolving credit facilities to fund our liquidity needs as cash generated from operations was insufficient to meet our requirements. We had $17.3 million of remaining availability under our revolving credit facilities at September 30, 2006, and our senior credit facilities permit us to factor without recourse an additional $9.5 million of trade receivables. Subsequent to September 30, 2006, we borrowed $15.8 million of funds available under our revolving credit facilities, and as of November 13, 2006, we had cash holdings of $13.1 million. The indenture governingAs there is $1.2 million of remaining borrowing availability under our revolving credit facilities as of November 13, 2006, our short-term liquidity needs must be met primarily from cash on hand and cash generated from operations, and these sources could be insufficient to meet our debt service and day-to-day operating expenses during the Notesfourth quarter. There are interest payments due on our senior subordinated notes on December 15, 2006 and the agreement governingon the senior credit facilities and second lien credit facility on December 29, 2006. Failure to make these payments within the applicable 30-day grace period in the case of the senior subordinated notes and the applicable 5-day grace period under the senior credit facilities and second lien credit facility would constitute events of default under these notes and credit facilities. Our senior credit facilities and second lien credit facility contain a numberfinancial covenants that are tested at each calendar quarter-end. We were in compliance with all of the financial covenants imposing significant restrictions on our business. These restrictions may affect our ability to operate our business and may limit our ability to take advantage of potential business opportunities as they arise. 22 We amendedin our senior credit facilities effective March 31, 2005. Our amended seniorand second lien credit facilities require us to meet a number of financial ratio tests, including interest coverage and senior and total leverage ratios. Our amended senior credit facilities also limit the amount of capital expenditures we may make. Asfacility as of September 30, 2005,2006. However, based on current projections, we were in compliance with the covenants contained in the indenture governing the Notes and our amended senior credit facilities. The financial covenants in our amended senior credit facilities are less restrictive than the original agreement and were structured to provide us with flexibility sufficient for us to remain in compliance with such covenants throughout 2005. However, OEM and Tier I manufacturers' production schedules have been reduced over the past six months and we currently believe it is unlikely that we will be able to maintainin compliance with the financial covenants in our amended senior credit facilities and second lien credit facility as of December 31, 2005. As2006. 25 We are exploring a result, we anticipate engagingvariety of options to improve our near-term liquidity, including, but not limited to, reducing our investment in working capital, selling idle equipment and potentially securing other sources of capital for our operations. We intend to engage in discussions with our senior and second lien lenders to seek to further amend our senior credit facilities and our second lien credit facility to provide for covenant relief andrelief. We also intend to enter into alternative financing to improveengage in restructuring discussions with holders of our liquidity.senior subordinated notes. We cannot assure you that we will be successful in reaching agreements with our lenders or in accomplishing the initiatives discussed above. If we are unable to obtain alternative financing, or if we are unable to negotiate with ournot successful, upon an event of default, the senior and second lien lenders new covenants acceptable to us, we will likely be unable to maintain compliance with the financial covenants in our existing amended senior credit facilities as of December 31, 2005 after which the lenders would have the ability to exercise all of their remedies upon anrights, including requiring the amounts outstanding under the senior credit facilities and the second lien credit facility to become due and payable. In that event, of default. On October 8, 2005 (the "Filing Date"), Delphi Corporation and its U.S. affiliates ("Delphi") filed for bankruptcy protection under Chapter 11 of the U.S. Bankruptcy Code. Delphi is a significant customer of ours, accounting for 12%all of our gross sales in 2004 and 11% ofindebtedness under our gross sales in the nine months ended September 30, 2005. We believe that we are a critical suppliercredit facilities would be required to Delphi's continued operationsbe reclassified as we are a sole source and just-in-time supplier for a majority of components we ship to Delphi. Critical supplier status increases the likelihood that invoices for product shipped by us to Delphi prior to the Filing Date will be collected and retained. We have had discussions with Delphi since the Filing Date and as yet have no final written agreements in place. Currently, we believe that our short- and long-term cash flow and profitability will not be impacted by the Delphi filing. Delphi's long-term survival and scope of operations are not clear at this time. The loss of Delphi as a customer or a significant reduction in Delphi's operations could have a material adverse effectcurrent liabilities on our existing and future revenues and net income.balance sheet. In sum, we continue to evaluate our options, including the possibility of implementing a restructuring or reorganizing pursuant to applicable law. Nine Months Ended September 30, 20052006 Cash provided byused in operating activities of $12.2$1.7 million during the nine months ended September 30, 2005in 2006 reflects a net income,loss excluding non-cash and other reconciling items of $12.8$0.2 million and an increase in net working capital of $0.5 million. The following working capital components changed significantly from December 31, 2004 to September 30, 2005: - - Accounts payable decreased $2.5 million. Production in our European operations during third quarter of 2005 was less than the fourth quarter of 2004; - - Inventories increased $2.3 million due primarily to the increased value of raw material inventories consistent with the rise in steel and perishable tooling prices. Also, machinery spare parts inventories have increased consistent with the addition of new types of equipment; and - - Accounts receivable decreased $2.9 million. Factored European accounts receivable increased $3.5$1.5 million from December 31, 20042005 to September 30, 2005. This was partially offset by2006. An increase in the negative impact on cash flowcommitment to working capital is typical of a number of European and North American customers lengthening payment termsour business during 2004 and 2005.the nine months ended September 30. Cash used in investing activities of $24.9$32.7 million during the nine months ended September 30, 2005 mainlyin 2006 principally consisted of capital expenditures primarily$24.2 million for the purchase of production equipment and $8.8 million for acquisitions of $13.5 millionthe Sager and the purchase price and professional fees spent to acquire Sager of $9.9 million. 23 ATS businesses described above. Cash provided by financing activities of $11.8$21.5 million during the nine months ended September 30, 2005in 2006 mainly consisted of $10.0 million in contributions received from the shareholders of Micron to fund the purchase of Sager and $7.4$24.4 million in net borrowings under lines of credit with our bankspartially offset by $5.1$2.8 million in scheduled principal payments on our senior credit facilities and other indebtedness. FOREIGN OPERATIONS During the three months ended September 30, 2005,2006, our North American operations located in the United States exported $4.3$5.6 million of product to customers located in foreign countries, and our foreign operations shipped $45.1$47.8 million of product to customers from their facilities. During the nine months ended September 30, 2005,2006, our North American operations located in the United States exported $13.1$14.0 million of product to customers located in foreign countries, and our foreign operations shipped $150.2$159.8 million of product to customers from their facilities. As a result, we are subject to the risks of doing business abroad, including currency exchange rate fluctuations, limits on repatriation of funds, compliance with foreign laws and other economic and political uncertainties. ACCOUNTING PRONOUNCEMENTS In December 2004, the Financial Accounting Standards Board issuedOn January 1, 2006, we applied SFAS No. 123(R), "Share-Based Payment," which will requirerequires compensation costs related to share-based payment transactions to be recognized in the financial statements. With limited exceptions, the amount of compensationCompensation cost will besubsequent to January 1, 2006 was measured based on the grant date fair value of the equity or liability instruments issued. In addition, liability awards will be remeasured each reporting period. Compensation cost will beissued and is recognized over the period that an employee provides services in exchange for the award. SFAS No. 123(R) replaces SFAS No. 123, "Accounting for Stock-Based Compensation," and supercedes Accounting PrincipalsPrinciples Board Opinion No. 25, "Accounting for Stock Issued to Employees.Employees," SFAS 123(R) becomes effective atand related interpretations. We recognized stock based compensation expense of $0.2 million in the beginning of our first quarterthree months ended September 30, 2006 and $0.5 million in the nine months ended September 30, 2006. We expect that26 In June 2006, the impact of adopting SFASFinancial Accounting Standards Board ("FASB") issued FASB Interpretation ("FIN") No. 123(R) will be consistent with48, "Accounting for Uncertainty in Income Taxes," which clarifies the pro forma expense that has been previously disclosed, adjustedaccounting for future grants, cancellations and exercises of stock optionsuncertainty in income taxes recognized in an enterprise's financial statements in accordance with SFAS No. 123(R)109, "Accounting for Income Taxes." This interpretation prescribes a recognition threshold and measurement attribute for the financial statement recognition and measurement of a tax position taken or expected to be taken in a tax return. This interpretation also provides guidance on derecognition, classification, interest and penalties, accounting in interim periods, disclosure, and transition. FIN No. 48 is effective for fiscal years beginning after December 15, 2006. We are currently evaluating the impact of adopting this interpretation. In September 2006, the FASB issued SFAS No. 157, "Fair Value Measurements," which provides a definition of fair value, establishes a framework for measuring fair value and requires expanded disclosures about fair value measurements. SFAS No. 157 is effective for financial statements issued for fiscal years beginning after November 15, 2007 and interim periods within those fiscal years. The provisions of SFAS No. 157 should be applied prospectively. We are assessing the potential impact on our consolidated financial statements of adopting this standard. In September 2006, the FASB issued SFAS No. 158, "Employers' Accounting for Defined Benefit Pension and Other Postretirement Plans," which amends SFAS No. 87, "Employers' Accounting for Pensions," SFAS No. 88, "Employers' Accounting for Settlements and Curtailments of Defined Benefit Pension Plans and for Termination Benefits," SFAS No. 106, "Employers' Accounting for Postretirement Benefits Other Than Pensions" and SFAS No. 132R "Employers' Disclosures about Pensions and Other Postretirement Benefits (revised 2003)." SFAS No. 158 requires companies to recognize an asset or liability for the overfunded or underfunded status of their benefit plans in their financial statements. SFAS No. 158 also requires the measurement date for plan assets and liabilities to coincide with the sponsor's year end. The standard provides two transition alternatives related to the change in measurement date provisions. The recognition of an asset and liability related to the funded status provision is effective for fiscal years ending after December 15, 2006 and the change in measurement date provisions is effective for fiscal years ending after December 15, 2008. The actual impact of the recognition provisions of SFAS No. 158 will not be known until year-end valuations are available and the deferred tax assets are assessed for realizability, but we do not expect the implementation of this standard to have a material impact on our financial results. In September 2006, the United States Securities and Exchange Commission issued Staff Accounting Bulletin ("SAB") No. 108, "Quantifying Financial Misstatements," which expresses views regarding the process of quantifying financial statement misstatements and will require us to quantify the impact of correcting all misstatements, including both the carryover and reversing effects of prior year misstatements, on the current year financial statements. The techniques most commonly used in practice to accumulate and quantify misstatements are generally referred to as the "rollover" (current year income statement perspective) and "iron curtain" (year-end balance sheet perspective) approaches. The financial statements would require adjustment when either approach results in quantifying a misstatement that is material, after considering all relevant quantitative and qualitative factors. SAB No. 108 is effective for financial statements for the first fiscal year ending after November 15, 2006. We do not expect this guidance to have a material effect on our financial condition and results of operations. CRITICAL ACCOUNTING POLICIES No material changes have been made to our critical accounting policies during the first nine months of 2005.2006. 27 Item 3. Quantitative and Qualitative Disclosures about Market Risk FOREIGN CURRENCY EXCHANGE RATES We have managedin the past and may in the future manage certain foreign currency exchange risk in relation to equipment purchases through the limited use of foreign currency futures contracts to reduce the impact of changes in foreign currency rates on firm commitments to purchase equipment. No such contracts related to equipment purchases were outstanding at December 31, 20042005 or September 30, 2005.2006. We typically derive approximately 60%50-60% of our sales from foreign manufacturing operations. The financial position and results of operations of our subsidiaries in France are measured in euros and translated into USD. The effects of foreign currency fluctuations in France are somewhat mitigated by the fact that sales and expenses are generally incurred in euros, and the reported net income thereon will be higher or lower depending on a weakening or strengthening of the USD as compared to the euro. 24 The financial position and results of operations of our subsidiary in Brazil are measured in Brazilian reais and translated into USD. With respect to approximately 35%40% of this subsidiary's sales, expenses are generally incurred in Brazilian reais, but sales are invoiced in USD or euro. As such, results of operations with regard to these sales are directly influenced by fluctuations in the exchange rates between the Brazilian real and the USD or euro. The effects of foreign currency exchange rate fluctuations are somewhat mitigated on the remainder of this subsidiary's sales by the fact that these sales and related expenses are generally incurred in Brazilian reais and the reported income will be higher or lower depending on fluctuations in the exchange rates between the USD or euro and the Brazilian real. The financial position and results of operations of our division in Canada are measured in Canadian dollars and translated into USD. With respect to approximately 80% of this division's sales, expenses are generally incurred in Canadian dollars, but sales are invoiced in USD. As such, results of operations with regard to these sales are directly influenced by a weakening or strengthening offluctuations in the Brazilian real as compared toexchange rates between the Canadian dollar and the USD. The effects of foreign currency exchange rate fluctuations are somewhat mitigated on the remainder of this subsidiary'sdivision's sales by the fact that these sales and related expenses associated therewith are generally incurred in Brazilian reaisCanadian dollars and the reported income thereon will be higher or lower depending on a weakening or strengthening offluctuations in the exchange rates between the USD as compared toand the Brazilian real.Canadian dollar. These operations ceased production in July 2006. Our consolidated net assets as of September 30, 20052006 include amounts based in Europe and in South America,foreign countries and were translated into USD at the exchange rates in effect at that date (1.2042 USD per euro and 2.2147 Brazilian reais per USD).date. Accordingly, our consolidated net assets will fluctuate depending on the weakening or strengthening ofexchange rates between the USD as compared to theseand the functional currencies of our foreign operations as a result of foreign currency translation adjustments. INTEREST RATES We are exposed to interest rate risk on a portion of our outstanding indebtedness. Our senior credit facilities and our second lien credit facility bear interest at variable rates. Effective April 1, 2006, through the purchase of an interest rate swap contract, we fixed the interest rate on $50.0 million of our variable-interest-rate indebtedness at London Interbank Offered Rate (LIBOR) of 5.14% for five years. There is no swap contract relating to the remaining $122.7 million of our variable interest rate indebtedness. Based on the fair market value of the interest rate swap as of September 30, 2006, we recorded a loss of $696 (net of related income tax of $359) for the three months ended September 30, 2006 and a loss of $197 (net of related income tax of $101) for the nine months ended September 30, 2006 in Accumulated Other Comprehensive Income on our Condensed Consolidated Balance Sheets and recognized a derivative instrument liability of $298, which is reflected in Other Long-Term Liabilities on our Condensed Consolidated Balance Sheet as of September 30, 2006. 28 Item 4. Controls and Procedures We maintain disclosure controls and procedures designed to ensure that information required to be disclosed in our reports filed pursuant to the Securities Exchange Act reportsof 1934 (the "Exchange Act") is recorded, processed, summarized and reported within the time periods specified by the Securities and Exchange Commission and that such information is accumulated and communicated to our management, including our Chief Executive and Financial Officers, as appropriate, to allow timely decisions regarding required disclosures. As of the end of the period covered by this report, we performed an evaluation of the effectiveness of the design and operation of our disclosure controls and procedures as defined in Exchange Act Rule 13a-15(e) and 15d-15(e). The evaluation was performed under the supervision and with the participation of our management, including our Chief Executive and Financial Officers. Based upon the evaluation, the Chief Executive and Financial Officers concluded that our disclosure controls and procedures were effective in ensuring that material information relating to us (including our consolidated subsidiaries) was made known to them by others within our consolidated group during the period in which this report was being prepared and that the information required to be included in the report has been recorded, processed, summarized and reported on a timely basis. During our most recent fiscal quarter, there have been no significant changes in our internal controls that have materially affected, or are reasonably likely to materially affect, our internal controls over financial reporting. 25 PART II - OTHER INFORMATION Item 1. Legal Proceedings None. Item 1A. Risk Factors No material changes. Item 2. Unregistered Sales of Equity Securities and Use of Proceeds None. Item 3. Defaults Upon Senior Securities None. Item 4. Submission of Matters to a Vote of Security Holders None. Item 5. Other Information On November 11, 2006, we received the resignation of Mr. Richard J, Lacks, Jr. as a director effective on that date. Mr. Lacks has served as a member of our board of directors since October 2004. 29 Item 6. Exhibits
EXHIBIT NUMBER DESCRIPTION - ------- ----------- 31.1 Certification of Chief Executive Officer in the form prescribed by Rule 13a-14(a) or 15d-14(a) under the Securities Exchange Act of 1934. 31.2 Certification of Chief Financial Officer in the form prescribed by Rule 13a-14(a) or 15d-14(a) under the Securities Exchange Act of 1934. 32.1 Certification of Chief Executive Officer in the form prescribed by 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002. 32.2 Certification ofand Chief Financial Officer in the form prescribed by 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.
2630 SIGNATURES Autocam Corporation has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized. AUTOCAM CORPORATION Date: November 10, 200514, 2006 /s/ John C. Kennedy Date ---------------------------------------- John C. Kennedy President 27 EXHIBIT INDEX
EXHIBIT NUMBER DESCRIPTION - ------- ----------- 31.1 Certification of Chief Executive Officer in the form prescribed by Rule 13a-14(a) or 15d-14(a) under the Securities Exchange Act of 1934. 31.2 Certification of Chief Financial Officer in the form prescribed by Rule 13a-14(a) or 15d-14(a) under the Securities Exchange Act of 1934. 32.1 Certification of Chief Executive Officer in the form prescribed by 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002. 32.2 Certification of Chief Financial Officer in the form prescribed by 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.
and Chief Executive Officer (Principal Executive Officer) 31