United States
Securities and Exchange Commission
Washington, D.C. 20549
FORM 6-K
Report of Foreign Private Issuer
Pursuant to Rule 13a-16 or 15d-16
of the
Securities Exchange Act of 1934
For the month of
October 2020
Vale S.A.
Praia de Botafogo nº 186, 18º andar, Botafogo
22250-145 Rio de Janeiro, RJ, Brazil
(Address of principal executive office)
(Indicate by check mark whether the registrant files or will file annual reports under cover of Form 20-F or Form 40-F.)
(Check One) Form 20-F x Form 40-F ¨
(Indicate by check mark if the registrant is submitting the Form 6-K in paper as permitted by Regulation S-T Rule 101(b)(1))
(Check One) Yes ¨ No x
(Indicate by check mark if the registrant is submitting the Form 6-K in paper as permitted by Regulation S-T Rule 101(b)(7))
(Check One) Yes ¨ No x
(Indicate by check mark whether the registrant by furnishing the information contained in this Form is also thereby furnishing information to the Commission pursuant to Rule 12g3-2(b) under the Securities Exchange Act of 1934.)
(Check One) Yes ¨ No x
(If “Yes” is marked, indicate below the file number assigned to the registrant in connection with Rule 12g3-2(b). 82-__.)
1 |
www.vale.com
vale.ri@vale.com
Tel.: (5521) 3485-3900
Investor Relations Department
Ivan Fadel
André Werner
Mariana Rocha
Samir Bassil
B3: VALE3
NYSE: VALE
LATIBEX: XVALO
This press release may include statements about Vale's current expectations about future events or results (forward-looking statements). Many of those forward-looking statements can be identified by the use of forward-looking words such as "anticipate," "believe," "could," "expect," "should," "plan," "intend," "estimate" “will” and "potential," among others. All forward-looking statements involve various risks and uncertainties. Vale cannot guarantee that these statements will prove correct. These risks and uncertainties include, among others, factors related to: (a) the countries where Vale operates, especially Brazil and Canada; (b) the global economy; (c) the capital markets; (d) the mining and metals prices and their dependence on global industrial production, which is cyclical by nature; and (e) global competition in the markets in which Vale operates. Vale cautions you that actual results may differ materially from the plans, objectives, expectations, estimates and intentions expressed in this presentation. Vale undertakes no obligation to publicly update or revise any forward-looking statement, whether as a result of new information or future events or for any other reason. To obtain further information on factors that may lead to results different from those forecast by Vale, please consult the reports that Vale files with the U.S. Securities and Exchange Commission (SEC), the Brazilian Comissão de Valores Mobiliários (CVM) and, in particular, the factors discussed under “Forward-Looking Statements” and “Risk Factors” in Vale’s annual report on Form 20-F.
2 |
Production and sales in 3Q20
Iron Ore: solid output of 88.7Mt, + 21Mt q/q, up 31.2% | Northern System: all-time production record of 56.9Mt | Base Metals: maintenance has enabled a strong 4Q20 start | COVID-19: world-class safety standards in place and low absenteeism |
Rio de Janeiro, October 19th, 2020 – Vale S.A. (“Vale”) is evolving with its stabilization plan and delivered a strong iron ore production in 3Q20. Nickel and Copper businesses managed to recover productivity for a solid start in 4Q20, after normalizing routine maintenance in the quarter. Results were enabled by the workforce commitment to the company’s safety standards and strict operational discipline, following the continuous implementation of the Vale Production System (VPS).
Vale’s iron ore fines production1 totalled 88.7 Mt, an increase of 21.1 Mt compared to the previous quarter. The production record of 56.9 Mt in a quarter was reached in the Northern System, with August as the best month with 19.7 Mt. S11D had a record production in September, with 8.3Mt, and in the quarter, with 24.4 Mt.
The Southern and Southeastern Systems overall performance improved across operating units, notably in the Itabira Complex and Timbopeba site (running for a full quarter given the resumption in June) and with the resumption of operations at Fazendão mine in July.
Iron ore production was maintained at around 1 Mtpd2 after mid-July, showing consistency and stability throughout almost the entire quarter. Operations have achieved increased rates and stability with safety, based on the progressive implementation of the VPS and measures like the Safe Work Permission (PTS), which are essential to transform Vale’s culture into one driven to safety and operational excellence. All operations were also favoured by regular weather conditions for the period.
Vale’s pellet production totalled 8.6 Mt in 3Q20, up 21.1%, mainly due to higher availability of pellet feed, especially from the Itabira Complex, and improved operational performance at the pelletizing plants.
Sales volumes of iron ore fines and pellets, with a premium of US$ 4.6/t3, reached 74.2 Mt in 3Q20, an increase of 20.4%. The logistics lead time between production and CFR sales started to normalize in September, as Vale was transiting inventories across its supply chain, with total sales of 28.6 Mt, and the performance is expected to improve even further in 4Q20, subject to Vale’s approach based on margin maximization, prioritizing blended products in the company’s portfolio.
1 Including third party purchases, run-of-mine and feed for pelletizing plants. Vale’s product portfolio Fe content reached 63.5%, alumina 1.4% and silica 3.9%.
2 Mtpd stands for million tons per day.
3Iron ore premium of US$ 3.7/t and weighted average contribution of pellets of US$ 0.9/t.
3 |
Production of finished nickel was of 47.1 kt in 3Q20, while sales volumes reached 58.2 kt, an increase of 37.3%, as a result of better prices in the quarter and more stable market conditions. Production in 3Q20 was influenced mainly by (i) maintenance work rescheduled from 1Q20 and 2Q20 to 3Q20 in North Atlantic operations, which will pave the way for higher production rates going into the fourth quarter, (ii) a longer route to market associated with PTVI’s product portfolio management and (iii) a temporarily spike in VNC source production in 2Q20 as all of the remaining nickel oxide feed inventory was processed in that quarter.
Copper production reached 87.6 kt in 3Q20, higher than the previous quarter, mainly due to the successful resumption of Voisey’s Bay operations after the care and maintenance period in 2Q20, and stronger performance at South Atlantic operations. A stronger performance is expected in 4Q20 at South Atlantic operations with the reduction of COVID-19-related impacts on operations and maintenance routines.
Coal production restarted in July, after decelerating since April and temporarily stopping in June, given strong slowdown in demand. Production in 3Q20 reached 1.4 Mt and, as the flow of goods, services and people start to normalize in the region, Vale mobilizes teams to resume the 3-month maintenance plan revamp in November 2020, after which a ramp up to 15 Mtpy run-rate production is expected.
Production summary
% change | ||||||||||||||||||||||||||||||||
000’ metric tons | 3Q20 | 2Q20 | 3Q19 | 9M20 | 9M19 | 3Q20/2Q20 | 3Q20/3Q19 | 9M20/9M19 | ||||||||||||||||||||||||
Iron ore¹ | 88,676 | 67,598 | 86,704 | 215,877 | 223,628 | 31.2 | % | 2.3 | % | -3.5 | % | |||||||||||||||||||||
Pellets | 8,562 | 7,070 | 11,133 | 22,559 | 32,378 | 21.1 | % | -23.1 | % | -29.5 | % | |||||||||||||||||||||
Manganese Ore | 109 | 149 | 443 | 621 | 1,126 | -26.8 | % | -75.4 | % | -44.9 | % | |||||||||||||||||||||
Coal | 1,402 | 1,283 | 2,351 | 4,648 | 6,935 | 9.3 | % | -40.4 | % | -33.0 | % | |||||||||||||||||||||
Nickel | 47.1 | 59.4 | 51.4 | 159.7 | 151.2 | -20.7 | % | -8.4 | % | 5.6 | % | |||||||||||||||||||||
Nickel Ex-VNC | 38.6 | 49.0 | 45.0 | 132.8 | 132.6 | -21.2 | % | -14.2 | % | 0.2 | % | |||||||||||||||||||||
Copper | 87.6 | 84.5 | 98.7 | 266.6 | 290.8 | 3.7 | % | -11.2 | % | -8.3 | % | |||||||||||||||||||||
Cobalt (metric tons) | 1,223 | 1,318 | 1,009 | 3,730 | 3,236 | -7.2 | % | 21.2 | % | 15.3 | % | |||||||||||||||||||||
Gold (000' oz troy) | 116 | 114 | 122 | 349 | 349 | 1.8 | % | -4.9 | % | 0.0 | % |
¹ Including third party purchases, run-of-mine and feed for pelletizing plants.
Sales summary
% change | ||||||||||||||||||||||||||||||||
000’ metric tons | 3Q20 | 2Q20 | 3Q19 | 9M20 | 9M19 | 3Q20/2Q20 | 3Q20/3Q19 | 9M20/9M19 | ||||||||||||||||||||||||
Iron ore¹ | 65,769 | 54,615 | 74,039 | 172,040 | 191,400 | 20.4 | % | -11.2 | % | -10.1 | % | |||||||||||||||||||||
Pellets | 8,464 | 6,950 | 11,077 | 22,725 | 32,233 | 21.8 | % | -23.6 | % | -29.5 | % | |||||||||||||||||||||
Manganese Ore | 428 | 270 | 150 | 917 | 493 | 59.5 | % | 185.3 | % | 86.0 | % | |||||||||||||||||||||
Coal | 1,381 | 1,385 | 2,254 | 4,332 | 6,741 | -0.3 | % | -38.7 | % | -35.7 | % | |||||||||||||||||||||
Nickel | 58.2 | 42.4 | 50.9 | 144.8 | 158.6 | 37.3 | % | 14.3 | % | -8.7 | % | |||||||||||||||||||||
Copper | 80.6 | 83.5 | 92.0 | 253.3 | 277.4 | -3.5 | % | -12.4 | % | -8.7 | % |
4 |
Iron ore
% change | ||||||||||||||||||||||||||||||||
000’ metric tons | 3Q20 | 2Q20 | 3Q19 | 9M20 | 9M19 | 3Q20/2Q20 | 3Q20/3Q19 | 9M20/9M19 | ||||||||||||||||||||||||
Northern System | 56,850 | 42,463 | 55,401 | 139,213 | 137,992 | 33.9 | % | 2.6 | % | 0.9 | % | |||||||||||||||||||||
Serra Norte and Serra Leste | 32,459 | 24,319 | 35,047 | 78,258 | 83,914 | 33.5 | % | -7.4 | % | -6.7 | % | |||||||||||||||||||||
S11D | 24,391 | 18,144 | 20,354 | 60,955 | 54,078 | 34.4 | % | 19.8 | % | 12.7 | % | |||||||||||||||||||||
Southeastern System | 16,307 | 12,721 | 20,695 | 40,817 | 56,129 | 28.2 | % | -21.2 | % | -27.3 | % | |||||||||||||||||||||
Itabira (Cauê, Conceição and others) | 6,465 | 5,324 | 9,836 | 17,796 | 27,902 | 21.4 | % | -34.3 | % | -36.2 | % | |||||||||||||||||||||
Minas Centrais (Brucutu and others) | 4,394 | 4,190 | 8,849 | 12,233 | 19,283 | 4.9 | % | -50.3 | % | -36.6 | % | |||||||||||||||||||||
Mariana (Alegria, Timbopeba and others) | 5,448 | 3,207 | 2,010 | 10,788 | 8,944 | 69.9 | % | 171.0 | % | 20.6 | % | |||||||||||||||||||||
Southern System | 14,930 | 11,768 | 9,806 | 34,054 | 27,753 | 26.9 | % | 52.3 | % | 22.7 | % | |||||||||||||||||||||
Paraopeba (Mutuca, Fábrica and others) | 7,064 | 5,873 | 7,109 | 16,585 | 19,640 | 20.3 | % | -0.6 | % | -15.6 | % | |||||||||||||||||||||
Vargem Grande (Vargem Grande, Pico and others) | 7,866 | 5,895 | 2,697 | 17,469 | 8,113 | 33.4 | % | 191.7 | % | 115.3 | % | |||||||||||||||||||||
Midwestern System | 589 | 645 | 802 | 1,793 | 1,754 | -8.7 | % | -26.6 | % | 2.2 | % | |||||||||||||||||||||
Corumbá | 589 | 645 | 802 | 1,793 | 1,754 | -8.7 | % | -26.6 | % | 2.2 | % | |||||||||||||||||||||
IRON ORE PRODUCTION1 | 88,676 | 67,598 | 86,704 | 215,877 | 223,628 | 31.2 | % | 2.3 | % | -3.5 | % | |||||||||||||||||||||
IRON ORE SALES2 | 65,769 | 54,615 | 74,039 | 172,040 | 191,400 | 20.4 | % | -11.2 | % | -10.1 | % | |||||||||||||||||||||
IRON ORE AND PELLETS SALES | 74,233 | 61,565 | 85,116 | 194,765 | 223,633 | 20.6 | % | -12.8 | % | -12.9 | % |
¹ Including third party purchases, run-of-mine and feed for pelletizing plants.
² Including third party purchases and run-of-mine.
Production Variation (3Q20 x 2Q20)
Mt
Northern System
The Northern System, which is comprised of Serra Norte, Serra Leste and S11D mines, produced 56.9 Mt in 3Q20, a record level for a quarter, mainly due to (i) a strong and record
5 |
performance of S11D, (ii) a 15-day maintenance in June and July in Serra Norte, which, despite the production losses in the beginning of the quarter, permitted the increase of site’s productivity, and (iii) better weather in the region, with lower rainfall levels4, guaranteeing more stability in production.
The license and permit necessary to resume operations of Serra Leste are expected to be granted shortly and, after that, maintenances will be carried out to safely resume operations until the end of 2020. Serra Leste operations have been halted since January 2019 and its resumption will add up to 6 Mtpy of production capacity.
Southeastern System
The Southeastern System, which encompasses the Itabira, Minas Centrais and Mariana mining hubs, achieved a solid production of 16.3 Mt in 3Q20, despite the restrictions related to tailings disposal, limiting sites’ capacity. The increased production level in the quarter was mainly due to (i) the absence of COVID-19-related impacts, which caused a temporary stoppage of 12-day of Itabira Complex in June and 1 Mt of production loss, (ii) Timbopeba site operations, which restarted in June with 4 Mtpy capacity running in a full quarter, (iii) the resumption of Fazendão mine operations in July, after the granting of license to expand the mining area on the site, and (iv) usual weather-related seasonality.
Southern System
The Southern System, which encompasses the Paraopeba and Vargem Grande mining hubs, produced 14.9 Mt in 3Q20. The increase of production compared with 2Q20 was achieved mainly due to (i) higher production in Vargem Grande complex, after the partial resumption of wet processing production in 2Q20 with tailings filtration, using the Maravilhas I dam and Cianita waste dump as a preliminary solution for tailings disposal, and (ii) seasonally higher third-party purchases.
Operational stabilization and resumption plan
As presented in the 2020 Analyst and Investor Tour presentation, Vale has a set of solutions and new assets for unlocking and resuming capacities in its sites, which are under implementation in collaboration with the National Mining Agency (ANM), the Public Prosecutor’s Office of the Minas Gerais State (MPMG) and the external audit firms.
4 3Q20 = 33mm vs. 2Q20 = 533mm
6 |
Actions in progress | Accomplishments in 3Q20 | Timeline for resumption | ||||
Northern System | · Obtaining license and implementing maintenance works in Serra Leste.
· Licensing and opening new mining fronts.
· Progressing on the construction of Gelado, Northern System 240 Mtpy and Serra Sul 120 projects. | · Northern System and S11D achieved a record production for a quarter.
· Opening of new mining fronts in Morro 1 in progress increasing site’s productivity.
· Approval of Serra Sul 120 project | · 4Q20: Resumption of Serra Leste operation, adding 6 Mtpy in capacity.
· 2020/23: Applying for new licenses and opening of new mining fronts such as Morro 1 and N3.
· 2020/21: Installation of new crushers to process jaspilite ore bodies in S11D.
· 2021/23: Usina 1 shift to 100% dry processing temporarily impacting production.
· 1H22: Start-up of Gelado project, increasing the System’s capacity by 10 Mtpy.
· 2H22: Start-up of Northern System 240 Mtpy project, increasing the System’s capacity by 10 Mtpy.
· 2023: Expansion of Serra Leste to 10 Mtpy capacity.
· 1H24: Start-up of Serra Sul 120 project. | |||
Brucutu | · Completion of Torto dam5 and tailings’ filtration plant construction to increase wet processing capacity. | · Torto dam construction works achieved 93% of physical progress · Tailings’ filtration plant construction works achieved 31% of physical progress. | · 2Q21: Start-up of Torto dam, increasing site’s capacity to 28 Mtpy from current 11 Mtpy.
· 2022: Start-up of tailings’ filtering plant and dry stacking activities and use of Torto and Norte/Laranjeiras6 dams as contingency.
| |||
Itabira Complex | · Completion of studies (geotechnical investigations) of Itabiruçu dam.
· Restart raising construction works of Itabiruçu dam, after removal of emergency level.
· Completion of tailings’ filtration plants construction to increase wet processing capacity.
| · Progressed on studies required by external auditors to remove the emergency level of Itabiruçu dam.
· Tailings’ filtration plant construction works achieved 19% and 17% of physical progress in Cauê and Conceição, respectively.
| · 1Q21: Removal of emergency level of Itabiruçu dam and start of raising construction.
· 2022: Start-up of tailings’ filtering plants and dry stacking activities7, increasing site’s capacity to 40 Mtpy from current 26 Mtpy. | |||
Timbopeba
| · Application for a permanent authorization to dispose tailings at Timbopeba pit.
· Project being concluded to adapt the plant’s capacity for tailings disposal at Timbopeba pit. | · First full quarter of operation since the site was halted in Mar/19, achieving a run-rate of 5.1 Mtpy.
· Progressed on studies required by National Mining Agency for the final use of the Timbopeba pit and on plant’s adaptation to increase capacity. | · 1Q21: Increase production capacity to 12 Mtpy from current 4 Mtpy fully disposing tailings at Timpopeba pit.
· 2023: Start-up of Capanema project8, adding 7 Mtpy of net capacity in the first years. |
5 A positive declaration of stability condition (DCE) and an operating license for Torto dam operations are necessary, relying on the external auditor and authorities’ assessment.
6 Norte/Laranjeiras dam is under Emergency Level 1 and today does not have a positive stability declaration, which is required to resume operations. The dam’s stability assessment and definition of necessary act ions is expected in 4Q20 and the use of the dam as contingency in 2025.
7 Using Itabiruçu dam as contingency.
8 Project with capacity of up to 18 Mtpy expected to be approved in 4Q20.
7 |
Actions in progress | Accomplishments in 3Q20 | Timeline for resumption | ||||
Vargem Grande Complex | · Completion of Maravilhas III dam9 and tailings’ filtration plant construction to increase wet processing capacity.
· De-characterization of Vargem Grande dam.
· Studies to debottleneck logistics capacity, limited by the impossibility to operate the long-distance conveyor belt in the segment close to the Vargem Grande dam and the use of autonomous train in Forquilhas and Grupo dams self-rescue zones (ZAS). | · Maravilhas III dam construction works achieved 53% of physical progress.
· Tailings’ filtration plant construction works achieved 79% of physical progress.
· Forquilha I dam emergency level decreased to 2 from 3 in October. | · 2Q21: Start-up of Maravilhas III dam and tailings’ filtering plant increasing site’s production capacity to 30 Mtpy from current 27 Mtpy10 and resumption of VGR pellet plant, depending on market conditions.
· 2022: Unlock site’s conveyor belt capacity11 after progressing on VGR dam de-characterization and licensing of new mining areas, which today limit capacity at 30 Mtpy.
· 2020/27: Increase railway capacity, which today limits capacity at 36 Mtpy, advancing in studies to elevate automated train productivity and decreasing emergency levels of Forquilhas and Grupo dams12.
| |||
Fábrica | · Conclusion of required vibration tests (to certify the absence of impacts on the site’s structures), depending on external assessment/approval.
· Construction of pipeline for tailings disposal at Forquilha V dam. | · TAS13 railway terminal operations resumed in July, after vibration tests, enabling inventory movement.
· Approval received in October to start vibration tests in mines and crushing facilities. | · 1Q21: Conclusion of vibration tests.
· 2Q21: Site’s resumption with 6 Mtpy of production capacity, after concluding pipeline construction for tailings disposal at Forquilha V dam
· 3Q21: Resumption of Fábrica pellet plant, depending on market conditions. |
9 A positive declaration of stability condition (DCE) for Maravilhas III dam operations are necessary, relying on the external auditor’s assessment.
10 The start-up increases mine-plant capacity to 53 Mtpy.
11 Resumption of conveyor belt relies on external approvals by National Mining Agency (ANM) and external auditors.
12 Decrease of emergency levels also depends on external evaluation by ANM and external auditors.
13 TAS stands for Terminal de Água Santa.
8 |
Pellets
% change | |||||||||||||||||
000’ metric tons | 3Q20 | 2Q20 | 3Q19 | 9M20 | 9M19 | 3Q20/2Q20 | 3Q20/3Q19 | 9M20/9M19 | |||||||||
Northern System | 1,176 | 919 | 1,090 | 2,978 | 2,846 | 28.0 | % | 7.9 | % | 4.6 | % | ||||||
São Luis | 1,176 | 919 | 1,090 | 2,978 | 2,846 | 28.0 | % | 7.9 | % | 4.6 | % | ||||||
Southeastern System | 4,906 | 3,537 | 7,628 | 13,575 | 21,468 | 38.7 | % | -35.7 | % | -36.8 | % | ||||||
Tubarão 1 and 2 | - | - | 1,012 | - | 2,692 | n.m. | -100 | % | -100 | % | |||||||
Itabrasco (Tubarão 3) | 821 | 455 | 868 | 2,164 | 2,183 | 80.4 | % | -5.4 | % | -0.9 | % | ||||||
Hispanobras (Tubarão 4) | 863 | 363 | 942 | 1,855 | 2,590 | 137.7 | % | -8.4 | % | -28.4 | % | ||||||
Nibrasco (Tubarão 5 and 6) | 1,007 | 842 | 2,042 | 3,074 | 6,009 | 19.6 | % | -50.7 | % | -48.8 | % | ||||||
Kobrasco (Tubarão 7) | 849 | 541 | 995 | 2,200 | 2,922 | 56.9 | % | -14.7 | % | -24.7 | % | ||||||
Tubarão 8 | 1,366 | 1,336 | 1,769 | 4,283 | 5,072 | 2.2 | % | -22.8 | % | -15.6 | % | ||||||
Southern System | - | 129 | - | 129 | 1,069 | -100 | % | n.m. | -87.9 | % | |||||||
Fábrica | - | - | - | - | 515 | n.m. | n.m. | -100 | % | ||||||||
Vargem Grande | - | 129 | - | 129 | 554 | -100 | % | n.m. | -76.7 | % | |||||||
Oman | 2,480 | 2,485 | 2,415 | 5,877 | 6,841 | -0.2 | % | 2.7 | % | -14.1 | % | ||||||
Others1 | - | - | - | - | 154 | n.m. | n.m | -100 | % | ||||||||
PELLETS PRODUCTION | 8,562 | 7,070 | 11,133 | 22,559 | 32,378 | 21.1 | % | -23.1 | % | -30.3 | % | ||||||
PELLETS SALES | 8,464 | 6,950 | 11,077 | 22,725 | 32,233 | 21.8 | % | -23.6 | % | -29.5 | % |
¹ Third party capacity utilization.
Production overview
Vale’s pellets production in 3Q20 was 21% higher than in 2Q20, mainly due to less maintenance stoppages and higher pellet feed availability, as a result of Timbopeba’s site resumption in June and the absence of COVID-19-related disruptions at the Itabira Complex.
9 |
Manganese ore and ferroalloys
% change | |||||||||||||||||
000’ metric tons | 3Q20 | 2Q20 | 3Q19 | 9M20 | 9M19 | 3Q20/2Q20 | 3Q20/3Q19 | 9M20/9M19 | |||||||||
MANGANESE ORE PRODUCTION | 109 | 149 | 443 | 621 | 1,126 | -26.8 | % | -75.4 | % | -44.9 | % | ||||||
Azul | - | - | 267 | 230 | 752 | — | -100.0 | % | -69.4 | % | |||||||
Urucum | 89 | 131 | 132 | 330 | 247 | -21.1 | % | -32.3 | % | -33.3 | % | ||||||
Morro da Mina | 20 | 18 | 44 | 61 | 127 | 8.4 | % | -55.5 | % | -52.1 | % | ||||||
MANGANESE ORE SALES | 428 | 270 | 150 | 917 | 493 | 58.5 | % | 185.3 | % | 86.0 | % | ||||||
FERROALLOYS PRODUCTION | 15 | 15 | 40 | 57 | 124 | — | -62.5 | % | -54.0 | % | |||||||
FERROALLOYS SALES | 15 | 10 | 29 | 52 | 92 | 50.0 | % | -48.3 | % | -43.5 | % |
Production and sales overview
Manganese ore production decreased mainly due to (i) the extended halting of operations at the Azul mine and (ii) non-scheduled maintenance works at the Urucum mine in 3Q20. The stoppage at the Azul mine will likely stand until December 2020, being maintained by the current level of inventories, which supported 3Q20 manganese ore sales. Ferroalloys production and sales volumes remained in line with the previous quarter.
Vale informs that the company decided to close its ferroalloys production in Simões Filho, BA, after reiterated attempts to sustain the operation’s competitiveness were unsuccessful. The demobilization completion is expected by the end of the year. Vale reinforces its commitment to employees, communities, suppliers and the authorities. With transparency and open dialogue, the company has outlined measures to mitigate the impacts of that decision on its stakeholders.
10 |
Nickel
Finished production by source
% change | |||||||||||||||||
000’ metric tons | 3Q20 | 2Q20 | 3Q19 | 9M20 | 9M19 | 3Q20/2Q20 | 3Q20/3Q19 | 9M20/9M19 | |||||||||
Canada | 18.9 | 26.6 | 24.8 | 67.4 | 71.3 | -28.9 | % | -23.8 | % | -5.5 | % | ||||||
Sudbury | 6.5 | 13.5 | 13.3 | 32.0 | 35.5 | -51.9 | % | -51.1 | % | -9.9 | % | ||||||
Thompson | 2.2 | 3.6 | 2.7 | 8.5 | 8.4 | -38.9 | % | -18.5 | % | 1.2 | % | ||||||
Voisey's Bay | 10.1 | 9.4 | 8.7 | 26.8 | 27.4 | 7.4 | % | 16.1 | % | -2.2 | % | ||||||
Indonesia | 15.3 | 17.5 | 18.5 | 51.4 | 47.4 | -12.6 | % | -17.3 | % | 8.4 | % | ||||||
New Caledonia | 8.5 | 10.4 | 6.4 | 26.9 | 18.6 | -18.3 | % | 32.8 | % | 44.6 | % | ||||||
Brazil | 3.2 | 3.2 | 0.1 | 9.4 | 8.3 | 0.0 | % | 3100.0 | % | 13.3 | % | ||||||
Feed from third parties1 | 1.3 | 1.7 | 1.5 | 4.8 | 5.5 | -23.5 | % | -13.3 | % | -12.7 | % | ||||||
NICKEL PRODUCTION | 47.1 | 59.4 | 51.4 | 159.7 | 151.2 | -20.7 | % | -8.4 | % | 5.6 | % | ||||||
NICKEL PRODUCTION EX-VNC | 38.6 | 49.0 | 45.0 | 132.8 | 132.6 | -21.2 | % | -14.2 | % | 0.2 | % | ||||||
NICKEL SALES | 58.2 | 42.4 | 50.9 | 144.8 | 158.6 | 37.3 | % | 14.3 | % | -8.7 | % |
1 External feed purchased from third parties and processed into finished nickel in the Canadian operations.
Production variation (3Q20 x 2Q20)
kt
Canadian operations
North Atlantic operations were impacted by maintenance work rescheduled from 1Q and 2Q to 3Q, a consequence of the COVID-19 pandemic. Sudbury-source ore production reached 6.5 kt in 3Q20, 52% lower than 2Q20. Thompson-source ore production reached 2.2 kt in 3Q20, 39% lower than 2Q20. Production decrease resulted from scheduled and unscheduled maintenance at both Copper Cliff Nickel Refinery and Clydach refinery, as well as scheduled maintenance at Sudbury and Thompson mines. 2020 includes a biennial broader-scope scheduled maintenance, with scope of surface plants and underground mines, that should be normalized when comparing to the same period in 2019, which included exclusively underground mines.
Voisey’s Bay-source ore production reached 10.1 kt in 3Q20, 7% higher than 2Q20, mainly due to higher productivity of the Long Harbour Processing Plant throughout the quarter. The resumption of Voisey’s Bay operations ensures sufficient feed for continued strong performance in the fourth quarter and beyond.
11 |
Indonesian operation (PTVI)
Production of finished nickel from PTVI source reached 15.3 kt in 3Q20, 13% lower than 2Q20, mainly as a result of a longer route to market associated to product portfolio management, and scheduled maintenance work at the Clydach refinery during the quarter. PTVI feed inventory currently stored in Clydach will set up the stage for a stronger fourth quarter production rate.
Nickel in matte production at PTVI site reached 19.5 kt in 3Q20, slightly higher than 2Q20, mainly due to continued stable operations throughout the quarter with no major maintenance interruptions.
New Caledonia operation (VNC)
Production of finished nickel from VNC source reached 8.5 kt in 3Q20, 18% lower than 2Q20, as all the remaining nickel oxide feed inventory was processed in 2Q as part of the plan to ramp down the VNC refinery. Rates have normalized with sole production of nickel hydroxide cake and, as a result of the product mix change, the Dalian refinery began the care and maintenance process in July.
Nickel production at VNC site reached 8.1 kt in 3Q20, 19% higher than in 2Q20, with production focusing entirely on nickel hydroxide cake. Should no sustainable solution be found in the coming months regarding the divestment in VNC, Vale will move forward with the required steps to place it on care and maintenance in 2021.
Brazilian operation (Onça Puma)
Production at Onça Puma reached 3.2 kt in 3Q20, in line with 2Q20. Productivity was limited due to a safety recommendation which extended maintenance work beyond July. Maintenance was successfully completed by quarter-end, which will allow a higher production in 4Q, reaching full capacity.
12 |
Copper
Finished production by source
% change | ||||||||||||||||||||||||||||||||
000’ metric tons | 3Q20 | 2Q20 | 3Q19 | 9M20 | 9M19 | 3Q20/2Q20 | 3Q20/3Q19 | 9M20/9M19 | ||||||||||||||||||||||||
BRAZIL | 67.6 | 60.8 | 69.0 | 193.0 | 196.2 | 11.2 | % | -2.0 | % | -1.6 | % | |||||||||||||||||||||
Salobo | 45.4 | 41.3 | 50.9 | 128.9 | 137.6 | 9.9 | % | -10.8 | % | -6.3 | % | |||||||||||||||||||||
Sossego | 22.2 | 19.5 | 18.1 | 64.1 | 58.6 | 13.8 | % | 22.7 | % | 9.4 | % | |||||||||||||||||||||
CANADA | 20.0 | 23.7 | 29.6 | 73.6 | 94.5 | -15.6 | % | -32.4 | % | -22.1 | % | |||||||||||||||||||||
Sudbury | 13.1 | 21.9 | 21.8 | 58.1 | 69.5 | -40.2 | % | -39.9 | % | -16.4 | % | |||||||||||||||||||||
Thompson | 0.2 | 0.3 | 0.3 | 0.7 | 0.8 | -33.3 | % | -33.3 | % | -12.5 | % | |||||||||||||||||||||
Voisey's Bay | 5.7 | 0.5 | 5.9 | 11.5 | 18.7 | 1,040 | % | -3.4 | % | -38.5 | % | |||||||||||||||||||||
Feed from third parties | 1.0 | 1.0 | 1.6 | 3.3 | 5.6 | 0.0 | % | -37.5 | % | -41.1 | % | |||||||||||||||||||||
COPPER PRODUCTION | 87.6 | 84.5 | 98.7 | 266.6 | 290.8 | 3.7 | % | -11.2 | % | -8.3 | % | |||||||||||||||||||||
COPPER SALES | 80.6 | 83.5 | 92.0 | 253.3 | 277.4 | -3.5 | % | -12.4 | % | -8.7 | % | |||||||||||||||||||||
Copper Sales Brazil | 62.3 | 59.7 | 67.9 | 180.5 | 188.7 | 4.4 | % | -8,2 | % | -4.3 | % | |||||||||||||||||||||
Copper Sales Canada | 18.3 | 23.7 | 24.1 | 72.7 | 88.8 | -22.8 | % | -24.1 | % | -18.1 | % |
Production variation (3Q20 x 2Q20)
kt
Production and sales overview
Copper production reached 87.6 kt in 3Q20 as a result of (i) stronger operational performance of Brazilian operations after COVID-19-related absenteeism level decreased significantly, and (ii) Voisey’s Bay successfully resuming operations in July after being on care and maintenance since March related to the COVID-19 pandemic. These increases were partially offset by lower production from Sudbury, which was affected by the schedule maintenance work done during the summer, as well as lower copper grades.
Sales volumes14 of copper were 80.6 kt in 3Q20, 3.5% lower than 2Q20 mainly reflecting the rebuilding of inventories throughout the quarter and lagged timing of sales.
14 Sales volumes are lower compared to production volumes due to payable copper vs. contained copper content: part of the copper contained in the concentrates is lost in the smelting and refining process, hence payable quantities of copper are approximately 3.5% lower than production volumes.
13 |
Cobalt and other by-products
Finished production by source
% change | ||||||||||||||||||||||||||||||||
Metric tons | 3Q20 | 2Q20 | 3Q19 | 9M20 | 9M19 | 3Q20/2Q20 | 3Q20/3Q19 | 9M20/9M19 | ||||||||||||||||||||||||
COBALT | 1,223 | 1,318 | 1,009 | 3,730 | 3,236 | -7.2 | % | 21.2 | % | 15.3 | % | |||||||||||||||||||||
Sudbury | 61 | 156 | 90 | 358 | 358 | -60.9 | % | -32.2 | % | 0.0 | % | |||||||||||||||||||||
Thompson | 10 | 13 | 18 | 45 | 59 | -23.1 | % | -44.4 | % | -23.7 | % | |||||||||||||||||||||
Voisey’s Bay | 464 | 433 | 372 | 1,204 | 1,244 | 7.2 | % | 24.7 | % | -3.2 | % | |||||||||||||||||||||
VNC | 601 | 653 | 428 | 1,881 | 1,187 | -8.0 | % | 40.4 | % | 58.5 | % | |||||||||||||||||||||
Others | 86 | 64 | 101 | 242 | 387 | 34.4 | % | -14.9 | % | -37.5 | % | |||||||||||||||||||||
PLATINUM (000’ oz troy) | 26 | 35 | 25 | 109 | 103 | -25.7 | % | 4.0 | % | 5.8 | % | |||||||||||||||||||||
PALLADIUM (000’ oz troy) | 37 | 51 | 32 | 147 | 126 | -27.5 | % | 15.6 | % | 16.7 | % | |||||||||||||||||||||
GOLD BY-PRODUCT (000’ oz troy) | 116 | 114 | 122 | 349 | 349 | 1.8 | % | -4.9 | % | 0.0 | % |
14 |
Coal
% change | ||||||||||||||||||||||||||||||||
000’ metric tons | 3Q20 | 2Q20 | 3Q19 | 9M20 | 9M19 | 3Q20/2Q20 | 3Q20/3Q19 | 9M20/9M19 | ||||||||||||||||||||||||
COAL PRODUCTION | 1,402 | 1,283 | 2,310 | 4,648 | 6,894 | 9.3 | % | -39.3 | % | -32.6 | % | |||||||||||||||||||||
Metallurgical Coal | 756 | 698 | 1,020 | 2,436 | 3,207 | 8.3 | % | -25.9 | % | -24.0 | % | |||||||||||||||||||||
Thermal Coal | 646 | 585 | 1,290 | 2,212 | 3,687 | 10.4 | % | -49.9 | % | -40.0 | % | |||||||||||||||||||||
COAL SALES | 1,435 | 1,385 | 2,254 | 4,386 | 6,741 | 3.6 | % | -36.3 | % | -34.9 | % | |||||||||||||||||||||
Metallurgical Coal | 809 | 516 | 1,083 | 2,031 | 3,411 | 56.8 | % | -25.2 | % | -40.5 | % | |||||||||||||||||||||
Thermal Coal | 626 | 869 | 1,172 | 2,355 | 3,330 | -28.0 | % | -46.6 | % | -29.3 | % |
Production Variation (3Q20 x 2Q20)
Mt
Production and sales overview
The depression in the seaborne coal demand continues to influence Vale’s coal production levels, as inventories at mine and port remain high, close to the facilities' storage limits. In 3Q20, production increased by 9.3% compared to 2Q20, since no further operational stoppages were required.
With increased flexibility in the flow of goods, services and people in the region, which enabled the inbound logistics of equipment and materials to the site, and based on the safety levels maintained at this stage, Vale decided to resume its maintenance plan revamp in November 2020, and teams are already being mobilized for that. After that action, improved operational conditions will likely lead to a run-rate production of 15 Mtpy.
15 |
Signatures
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.
Vale S.A. | ||
(Registrant) | ||
By: | /s/ Ivan Fadel | |
Date: October 19, 2020 | Head of Investor Relations |
16 |